| 
                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001E3CB | 
                      
                     
                        | 
                           Model Year Start: 2019 | 
                        
                           Model: RAV4 | 
                        
                           Prod Date Range: [11/2018 - 10/2023] | 
                      
                     
                        | 
                           Title: DOOR / HATCH: POWER BACK DOOR DRIVE UNIT: REMOVAL; 2019 - 2023 MY RAV4 RAV4 HV [11/2018 - 10/2023] | 
                      
                   
                  REMOVAL
                   
                  CAUTION / NOTICE / HINT
                  The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the power back door unit assembly removal/installation are shown below. 
                  Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               Replaced Part or Performed Procedure 
                            | 
                           
                               Necessary Procedure 
                            | 
                           
                               Effect/Inoperative Function when Necessary Procedure not Performed 
                            | 
                           
                               Link 
                            | 
                         
                     
                     
                        
                           
                              
                                 
                                    - 
Power back door unit assembly LH
 
                                    - 
Power back door unit assembly RH
 
                                  
                               
                            | 
                           
                               Reset connection history 
                            | 
                           
                               There are cases where the connection history display differs from the vehicle condition 
                            | 
                           
                               
                                 
                                    
                                       
                                           
                                       
                                    
                                 
                               
                            | 
                         
                        
                           | 
                               Reset back door close position 
                            | 
                           
                               Power back door system (for HV model) 
                            | 
                           
                               
                                 
                                    
                                       
                                           
                                       
                                    
                                 
                               
                            | 
                         
                     
                   
                  Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               Replaced Part or Performed Procedure 
                            | 
                           
                               Necessary Procedure 
                            | 
                           
                               Effect/Inoperative Function when Necessary Procedure not Performed 
                            | 
                           
                               Link 
                            | 
                         
                     
                     
                        
                           
                              
                                 
                                    - 
Power back door unit assembly LH
 
                                    - 
Power back door unit assembly RH
 
                                  
                               
                            | 
                           
                               Reset connection history 
                            | 
                           
                               There are cases where the connection history display differs from the vehicle condition 
                            | 
                           
                               
                                 
                                    
                                       
                                           
                                       
                                    
                                 
                               
                            | 
                         
                        
                           | 
                               Reset back door close position 
                            | 
                           
                               Power back door system (for Gasoline model) 
                            | 
                           
                               
                                 
                                    
                                       
                                           
                                       
                                    
                                 
                               
                            | 
                         
                     
                   
                  
                     HINT: 
                     
                        - 
Use the same procedure for the RH and LH sides.
 
                        - 
The procedure below is for the LH side.
 
                      
                   
                   
                  PROCEDURE
                   
                  1. REMOVE BACK DOOR CENTER GARNISH 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  2. REMOVE BACK DOOR SIDE GARNISH LH 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  3. REMOVE BACK DOOR SIDE GARNISH RH 
                  HINT: 
                  Use the same procedure described for the LH side. 
                   
                  4. REMOVE BACK DOOR GRIP BASE 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  5. REMOVE BACK DOOR GRIP 
                  HINT: 
                  Use the same procedure described for the back door grip base. 
                   
                  6. REMOVE BACK DOOR TRIM BOARD ASSEMBLY 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  7. REMOVE POWER BACK DOOR UNIT ASSEMBLY LH 
                  
                     CAUTION: 
                     
                        - 
Do not perform work if the back door is not securely supported.
 
                        - 
The back door could fall, resulting in injury.
 
                      
                   
                   
                  (a) Disconnect the connector. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
                            | 
                           
                               Grommet 
                            | 
                         
                        
                           
                               
                            | 
                           
                               Connector 
                            | 
                         
                        
                           
                               
                            | 
                           
                               Remove in this Direction 
                            | 
                         
                     
                   
                  (b) Disconnect the grommet and pull out the power back door unit assembly LH harness as shown in the illustration. 
                  (c) Using a screwdriver with its tip wrapped with protective tape, slightly raise the 2 stop rings as shown in the illustration. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
                            | 
                           
                               Protective Tape 
                            | 
                         
                     
                   
                  (d) Detach the 2 ball joints to remove the power back door unit assembly LH. 
                  
                     NOTICE: 
                     
                        - 
Remove the power back door unit assembly LH while supporting the back door by hand.
 
                        - 
Remove the back door stay assembly while supporting the back door stay assembly by hand.
 
                      
                   
                   
                  8. REMOVE BACK DOOR UPPER DAMPER STAY BRACKET LH 
                  
                     
                        
                           | 
                               (a) Remove the 2 bolts and back door upper damper stay bracket LH. 
                            | 
                           
                              
                            | 
                         
                     
                   
                   
                  9. REMOVE BACK DOOR LOWER DAMPER STAY BRACKET LH 
                  
                     
                        
                           | 
                               (a) Remove the 2 bolts and back door lower damper stay bracket LH with back door stay stopper. 
                            | 
                           
                              
                            | 
                         
                     
                   
                   
                  10. REMOVE BACK DOOR STAY STOPPER 
                  
                     
                        
                           | 
                               (a) Detach the claw and remove the back door stay stopper from the back door lower damper stay bracket LH. 
                            | 
                           
                              
                            | 
                         
                     
                   
                  
                |