Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001E6NI
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): DIFFERENTIAL OIL SEAL (for RH Side): REPLACEMENT; 2019 - 2024 MY RAV4 [11/2018 -        ]

REPLACEMENT

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during differential side oil seal and front drive shaft oil seal RH removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

for GF2A:

  • Front electro magnetic control clutch sub-assembly (transfer assembly)

Disconnect system function check

Dynamic torque vectoring AWD system

2019 - 2024 MY RAV4 [11/2018 -        ]; GF2A (TRANSFER / 4WD / AWD): DYNAMIC TORQUE VECTORING AWD SYSTEM: CALIBRATION

Front wheel alignment adjustment
  • Perform reset memory
  • Perform acceleration sensor zero point calibration and store system information memorization.
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): UTILITY

PROCEDURE

1. REMOVE TRANSFER ASSEMBLY

2. REMOVE DRIVE SHAFT BEARING BRACKET

Click here 2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2022 MY RAV4 [12/2021 - 10/2022]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

3. REMOVE DIFFERENTIAL SIDE OIL SEAL

(a) Using a screwdriver with its tip wrapped with protective tape, remove the differential side oil seal from the transaxle housing.

NOTICE:

Be careful not to damage the front differential case or transaxle housing.

*a

Protective Tape

4. REMOVE FRONT DRIVE SHAFT OIL SEAL RH

(a) Using SST, remove the front drive shaft oil seal RH from the front differential case.

SST: 09308-00010

NOTICE:

Be careful not to damage the front differential case.

5. INSTALL FRONT DRIVE SHAFT OIL SEAL RH

(a) Coat the lip of a new front drive shaft oil seal RH with MP grease.

*a

Depth

(b) Using SST and a hammer, install the front drive shaft oil seal RH to the front differential case.

SST: 09950-60011

09951-00410

SST: 09950-70010

09951-07200

Standard Depth:

21.5 to 22.5 mm (0.846 to 0.886 in.)

NOTICE:

  • Make sure to install the front drive shaft oil seal RH as specified, otherwise malfunctions such as a fluid leak will occur.
  • Do not damage the lip of the front drive shaft oil seal RH.
  • Do not remove the grease from the lip of the front drive shaft oil seal RH.

6. INSTALL DIFFERENTIAL SIDE OIL SEAL

(a) Coat the lip of a new differential side oil seal with MP grease.

(b) Using SST and a hammer, install the differential side oil seal to the transaxle housing.

SST: 09649-17010

SST: 09950-70010

09951-07200

Standard Depth:

5.5 to 6.5 mm (0.217 to 0.256 in.)

NOTICE:

  • Make sure to install the differential side oil seal as specified, otherwise malfunctions such as a fluid leak will occur.
  • Do not damage the lip of the differential side oil seal.
  • Do not install the differential side oil seal at an angle.
  • Do not remove the grease from the lip of the differential side oil seal.

*a

Depth

7. INSTALL DRIVE SHAFT BEARING BRACKET

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION+

8. INSTALL TRANSFER ASSEMBLY

  • for GF1A:

    Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; GF1A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: INSTALLATION+

  • for GF2A:

    Click here 2019 - 2022 MY RAV4 [11/2018 - 10/2022]; GF2A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: INSTALLATION+ 2023 - 2024 MY RAV4 [10/2022 -        ]; GF2A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: INSTALLATION+