| 
                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001E8U7 | 
                      
                     
                        | 
                           Model Year Start: 2019 | 
                        
                           Model: RAV4 | 
                        
                           Prod Date Range: [11/2018 -                    
                                       ] | 
                      
                     
                        | 
                           Title: DOOR LOCK: FRONT DOOR LOCK: INSPECTION; 2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ] | 
                      
                   
                  INSPECTION
                   
                  PROCEDURE
                   
                  1. INSPECT FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH 
                  
                     
                        
                           | 
                               (a) Check the operation of the door lock motor. 
                              (1) Apply auxiliary battery voltage and check the operation of the door lock motor. 
                              OK:  
                              
                                 
                                 
                                 
                                    
                                       | 
                                           Auxiliary Battery Connection 
                                        | 
                                       
                                           Result 
                                        | 
                                     
                                 
                                 
                                    
                                       | 
                                           Auxiliary battery positive (+) → Terminal 4 (L) 
                                          Auxiliary battery negative (-) → Terminal 1 (UL) 
                                        | 
                                       
                                           Locks 
                                        | 
                                     
                                    
                                       | 
                                           Auxiliary battery positive (+) → Terminal 1 (UL) 
                                          Auxiliary battery negative (-) → Terminal 4 (L) 
                                        | 
                                       
                                           Unlocks 
                                        | 
                                     
                                 
                               
                              If the result is not as specified, replace the front door lock with motor assembly LH. 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Unlock 
                                                 | 
                                              
                                             
                                                | 
                                                    *b 
                                                 | 
                                                
                                                    Lock 
                                                 | 
                                              
                                             
                                                | 
                                                    *c 
                                                 | 
                                                
                                                    Component without harness connected 
                                                   (Front Door Lock with Motor Assembly LH) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  (b) Check the operation of the door unlock detection switch. 
                  (1) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               7 (E) - 8 (LSSR) 
                            | 
                           
                               Locked 
                            | 
                           
                               10 kΩ or higher 
                            | 
                         
                        
                           | 
                               7 (E) - 8 (LSSR) 
                            | 
                           
                               Unlocked 
                            | 
                           
                               Below 1 Ω 
                            | 
                         
                     
                   
                  If the result is not as specified, replace the front door lock with motor assembly LH. 
                  
                     
                        
                           | 
                               (c) Check the operation of the door key lock and unlock switch. 
                              (1) Measure the resistance according to the value(s) in the table below. 
                              Standard Resistance:  
                              
                                 
                                 
                                 
                                 
                                    
                                       | 
                                           Tester Connection 
                                        | 
                                       
                                           Condition 
                                        | 
                                       
                                           Specified Condition 
                                        | 
                                     
                                 
                                 
                                    
                                       | 
                                           9 (L) - 7 (E) 
                                        | 
                                       
                                           Lock 
                                        | 
                                       
                                           Below 1 Ω 
                                        | 
                                     
                                    
                                       | 
                                           9 (L) - 7 (E) 
                                          10 (UL) - 7 (E) 
                                        | 
                                       
                                           Neutral 
                                        | 
                                       
                                           10 kΩ or higher 
                                        | 
                                     
                                    
                                       | 
                                           10 (UL) - 7 (E) 
                                        | 
                                       
                                           Unlock 
                                        | 
                                       
                                           Below 1 Ω 
                                        | 
                                     
                                 
                               
                              If the result is not as specified, replace the front door lock with motor assembly LH. 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Unlock 
                                                 | 
                                              
                                             
                                                | 
                                                    *b 
                                                 | 
                                                
                                                    Neutral 
                                                 | 
                                              
                                             
                                                | 
                                                    *c 
                                                 | 
                                                
                                                    Lock 
                                                 | 
                                              
                                             
                                                | 
                                                    *d 
                                                 | 
                                                
                                                    Component without harness connected 
                                                   (Front Door Lock with Motor Assembly LH) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                   
                  2. INSPECT FRONT DOOR LOCK WITH MOTOR ASSEMBLY RH 
                  
                     
                        
                           | 
                               (a) Check the operation of the door lock motor. 
                              (1) Apply auxiliary battery voltage and check the operation of the door lock motor. 
                              OK:  
                              
                                 
                                 
                                 
                                    
                                       | 
                                           Auxiliary Battery Connection 
                                        | 
                                       
                                           Result 
                                        | 
                                     
                                 
                                 
                                    
                                       | 
                                           Auxiliary battery positive (+) → Terminal 4 (L) 
                                          Auxiliary battery negative (-) → Terminal 1 (UL) 
                                        | 
                                       
                                           Locks 
                                        | 
                                     
                                    
                                       | 
                                           Auxiliary battery positive (+) → Terminal 1 (UL) 
                                          Auxiliary battery negative (-) → Terminal 4 (L) 
                                        | 
                                       
                                           Unlocks 
                                        | 
                                     
                                 
                               
                              If the result is not as specified, replace the front door lock with motor assembly RH. 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Unlock 
                                                 | 
                                              
                                             
                                                | 
                                                    *b 
                                                 | 
                                                
                                                    Lock 
                                                 | 
                                              
                                             
                                                | 
                                                    *c 
                                                 | 
                                                
                                                    Component without harness connected 
                                                   (Front Door Lock with Motor Assembly RH) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  (b) Check the operation of the door unlock detection switch. 
                  (1) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               7 (LSSR) - 8 (E) 
                            | 
                           
                               Locked 
                            | 
                           
                               10 kΩ or higher 
                            | 
                         
                        
                           | 
                               7 (LSSR) - 8 (E) 
                            | 
                           
                               Unlocked 
                            | 
                           
                               Below 1 Ω 
                            | 
                         
                     
                   
                  If the result is not as specified, replace the front door lock with motor assembly RH. 
                  
                |