Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001E8U8
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: DOOR LOCK: FRONT DOOR LOCK: INSTALLATION; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH and LH sides.
  • The procedure below is for the LH side.

PROCEDURE

1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) Attach the clamp and install the front door inside locking cable assembly as shown in the illustration.

Install in this Direction

2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Attach the clamp and install the front door lock remote control cable assembly as shown in the illustration.

Install in this Direction

3. INSTALL FRONT DOOR LOCK COVER SUB-ASSEMBLY LH

(a) Attach the claw.

(b) Attach the claw and install the front door lock cover sub-assembly LH as shown in the illustration.

Install in this Direction

4. INSTALL DOOR LOCK WIRING HARNESS SEAL

NOTICE:

  • When reusing the removed front door lock with motor assembly LH, be sure to replace the door lock wiring harness seal on the connector with a new one.
  • Keep the door lock wiring harness seal of the connector free from grease and dust, etc.
  • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water to enter the connecting part. This may result in a malfunction of the front door lock with motor assembly LH.

(a) When reusing front door lock with motor assembly LH:

(1) Install a new door lock wiring harness seal to the front door lock with motor assembly LH.

5. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH

(a) Apply MP grease to the sliding parts of the front door lock with motor assembly LH.

(b) Using a T30 "TORX" socket wrench, install the front door lock with motor assembly LH with the 3 "TORX" screws.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

6. INSTALL FRONT DOOR LOCK OPEN ROD LH

(a) Install the front door lock open rod LH on the front door lock with motor assembly LH as shown in the illustration.

Install in this Direction

HINT:

Check that the front door lock open rod LH is securely attached to the front door lock with motor assembly LH.

(b) Install the front door lock open rod LH to the front door outside handle frame sub-assembly LH and attach the snap of the front door outside handle as shown in the illustration.

*1

Snap

Install in this Direction (1)

Install in this Direction (2)

7. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY LH (for Driver Side)

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

8. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH (for Driver Side)

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

9. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

10. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

11. INSTALL FRONT DOOR GLASS RUN LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

12. INSTALL DOOR FRAME GARNISH LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

13. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

14. INSTALL FRONT DOOR SERVICE HOLE COVER LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

15. INSTALL FRONT DOOR FRONT BELT SEAL LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

16. INSTALL FRONT DOOR REAR BELT SEAL LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

17. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

18. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

19. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

20. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

21. INSTALL FRONT DOOR ASSIST GRIP COVER LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

22. INSTALL FRONT DOOR INSIDE HANDLE BEZEL LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: FRONT DOOR: REASSEMBLY+

23. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

(a) for A25A-FXS:

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

(b) for A25A-FKS:

Click here 2019 - 2023 MY RAV4 [11/2018 - 10/2023]; MAINTENANCE: A25A-FKS BATTERY: INSTALLATION+ 2024 MY RAV4 [10/2023 -        ]; MAINTENANCE: A25A-FKS BATTERY: INSTALLATION+

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2020 MY RAV4 RAV4 HV [10/2019 - 06/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2024 MY RAV4 RAV4 HV [10/2023 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

24. INSTALL BATTERY HOLE COVER (for HV Model)

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

25. INSTALL REAR NO. 2 FLOOR BOARD (for HV Model)

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

26. INSTALL DECK BOARD ASSEMBLY (for HV Model)

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

27. INITIALIZE POWER WINDOW CONTROL SYSTEM

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM: INITIALIZATION

28. CHECK POWER WINDOW CONTROL SYSTEM

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 10/2019]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM: OPERATION CHECK 2020 - 2021 MY RAV4 RAV4 HV [10/2019 - 12/2021]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM: OPERATION CHECK 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM: OPERATION CHECK

29. CHECK POWER DOOR LOCK CONTROL SYSTEM

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: OPERATION CHECK