Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EAB6
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): P057112; Brake Switch "A" Circuit Short to Battery; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]

DTC

P057112

Brake Switch "A" Circuit Short to Battery

DESCRIPTION

The skid control ECU (brake actuator assembly) receives stop light switch assembly signals and uses them to determine whether or not the brakes are applied.

DTCs may be stored if either of the following occurs:

  • Stop light switch assembly stuck on malfunction.
  • The accelerator and brake pedals are depressed simultaneously.*

HINT:

*: The skid control ECU (brake actuator assembly) may store this DTC upon judging that a stuck on malfunction has occurred when the accelerator pedal and brake pedal are depressed simultaneously. However, this does not indicate a malfunction.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

P057112

Brake Switch "A" Circuit Short to Battery

The vehicle speed is 10 km/h (6 mph) or more, the accelerator pedal is depressed, the master cylinder pressure is 0.5 MPa (5.1 kgf/cm2, 72.5 psi) or less, and the stop light switch assembly is on for 60 seconds or more.
  • Stop light switch assembly
  • Stop light switch assembly installation
  • Wire harness or connector
  • Skid control ECU (brake actuator assembly)
  • ECM
  • Shift lock control ECU (shift lock control unit assembly)
  • Certification ECU (smart key ECU assembly)

WIRING DIAGRAM

Refer to DTC P057111.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): P057111; Brake Switch "A" Circuit Short to Ground

CAUTION / NOTICE / HINT

NOTICE:

  • Inspect the fuses for circuits related to this system before performing the following procedure.
  • After replacing the skid control ECU (brake actuator assembly), perform acceleration sensor zero point calibration and store system information memorization.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): UTILITY

  • DTC precaution

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): PRECAUTION

    Procedure to Clear Warning Lights (When not Clearing DTCs)

    Procedure
    1. Repair or replacement.
    2. Turn the ignition switch to ON.
    3. Drive the vehicle and depress the brake pedal 2 or 3 times to clear the warning lights.

PROCEDURE

1.

CHECK BRAKE PEDAL OR STOP LIGHT SWITCH ASSEMBLY INSTALLATION

(a) Check the brake pedal height and stop light switch assembly installation.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): ADJUSTMENT 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): ADJUSTMENT

OK:

The brake pedal height and stop light switch assembly installation are normal.

NG

ADJUST BRAKE PEDAL OR STOP LIGHT SWITCH ASSEMBLY 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): ADJUSTMENT 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): ADJUSTMENT

OK

2.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)

(a) Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.

*a

Component with harness connected

(Stop Light Switch Assembly)

(b) Disconnect the A39 skid control ECU (brake actuator assembly) connector.

(c) Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.

(d) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A40-3 (L) - Body ground

Brake pedal released

Below 1.5 V
OK

REPLACE BRAKE ACTUATOR ASSEMBLY 2019 MY RAV4 RAV4 HV [11/2018 - 10/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL

NG

3.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)

(a) Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.

*a

Front view of wire harness connector

(to Stop Light Switch Assembly)

(b) Disconnect the A39 skid control ECU (brake actuator assembly) connector.

(c) Disconnect the A40 stop light switch assembly connector.

(d) Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.

(e) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A40-3 (L) - Body ground

Always

Below 1.5 V
OK

REPLACE STOP LIGHT SWITCH ASSEMBLY

NG

4.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)

(a) Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.

*a

Front view of wire harness connector

(to Stop Light Switch Assembly)

(b) Disconnect the A39 skid control ECU (brake actuator assembly) connector.

(c) Disconnect the A40 stop light switch assembly connector.

(d) Disconnect the A24 ECM connector.

(e) Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.

(f) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A40-3 (L) - Body ground

Always

Below 1.5 V
OK

REPLACE ECM 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL 2021 - 2022 MY RAV4 [08/2020 - 10/2022]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL

NG

5.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SHIFT LOCK CONTROL UNIT ASSEMBLY)

(a) Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.

*a

Front view of wire harness connector

(to Stop Light Switch Assembly)

(b) Disconnect the A39 skid control ECU (brake actuator assembly) connector.

(c) Disconnect the A40 stop light switch assembly connector.

(d) Disconnect the A24 ECM connector.

(e) w/ Smart Key System:

Disconnect the G26 shift lock control ECU (shift lock control unit assembly) connector.

(f) w/o Smart Key System:

Disconnect the G27 shift lock control ECU (shift lock control unit assembly) connector.

(g) Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.

(h) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A40-3 (L) - Body ground

Always

Below 1.5 V
OK

REPLACE SHIFT LOCK CONTROL UNIT ASSEMBLY

for UB80E: Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): SHIFT LEVER: REMOVAL

for UB80F: Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): SHIFT LEVER: REMOVAL

NG

6.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SMART KEY ECU ASSEMBLY)

(a) Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.

*a

Front view of wire harness connector

(to Stop Light Switch Assembly)

(b) Disconnect the A39 skid control ECU (brake actuator assembly) connector.

(c) Disconnect the A40 stop light switch assembly connector.

(d) Disconnect the A24 ECM connector.

(e) w/ Smart Key System:

Disconnect the G26 shift lock control ECU (shift lock control unit assembly) connector.

(f) w/o Smart Key System:

Disconnect the G27 shift lock control ECU (shift lock control unit assembly) connector.

(g) Disconnect the M7 certification ECU (smart key ECU assembly) connector.

(h) Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.

(i) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A40-3 (L) - Body ground

Always

Below 1.5 V
OK

REPLACE SMART KEY ECU ASSEMBLY 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; THEFT DETERRENT / KEYLESS ENTRY: CERTIFICATION ECU: REMOVAL 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; THEFT DETERRENT / KEYLESS ENTRY: CERTIFICATION ECU: REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; THEFT DETERRENT / KEYLESS ENTRY: CERTIFICATION ECU: REMOVAL 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; THEFT DETERRENT / KEYLESS ENTRY: CERTIFICATION ECU: REMOVAL 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; THEFT DETERRENT / KEYLESS ENTRY: CERTIFICATION ECU: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; THEFT DETERRENT / KEYLESS ENTRY: CERTIFICATION ECU: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; THEFT DETERRENT / KEYLESS ENTRY: CERTIFICATION ECU: REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR