Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001ECDW
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for HV Model): INSTALLATION; 2019 - 2024 MY RAV4 HV [11/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL NO. 2 EXHAUST PIPE SUPPORT BRACKET

(a) Install the No. 2 exhaust pipe support bracket to the front frame assembly with the 2 bolts.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

2. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

(a) Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly.

(b) Install the front lower No. 1 suspension arm sub-assembly to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

Torque:

Bolt (1), (2) :

200 N·m {2039 kgf·cm, 148 ft·lbf}

Bolt (3) :

135 N·m {1377 kgf·cm, 100 ft·lbf}

NOTICE:

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

3. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

4. INSTALL RACK AND PINION POWER STEERING GEAR ASSEMBLY

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: INSTALLATION+ 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; STEERING GEAR / LINKAGE: STEERING GEAR: INSTALLATION+

5. INSTALL FRONT STABILIZER BAR WITH BRACKET

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: INSTALLATION+ 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; STEERING GEAR / LINKAGE: STEERING GEAR: INSTALLATION+

6. INSTALL FRONT FRAME ASSEMBLY

(a) Install the rear engine mounting insulator to the front frame assembly with the 4 nuts.

Torque:

72 N·m {734 kgf·cm, 53 ft·lbf}

(b) Install the front engine mounting insulator to the front frame assembly with the 3 nuts.

Torque:

72 N·m {734 kgf·cm, 53 ft·lbf}

7. CONNECT WIRE HARNESS

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: INSTALLATION+ 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; STEERING GEAR / LINKAGE: STEERING GEAR: INSTALLATION+

8. INSTALL STEERING GEAR HEAT INSULATOR

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: INSTALLATION+ 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; STEERING GEAR / LINKAGE: STEERING GEAR: INSTALLATION+

9. REMOVE ENGINE HANGERS

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

10. INSTALL FUEL DELIVERY GUARD

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

11. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION 2022 - 2024 MY RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION