Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001ECDW |
Model Year Start: 2019 |
Model: RAV4 HV |
Prod Date Range: [11/2018 -
] |
Title: FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for HV Model): INSTALLATION; 2019 - 2024 MY RAV4 HV [11/2018 - ] |
INSTALLATION
PROCEDURE
1. INSTALL NO. 2 EXHAUST PIPE SUPPORT BRACKET
(a) Install the No. 2 exhaust pipe support bracket to the front frame assembly with the 2 bolts.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
2. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
(a) Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly.
(b) Install the front lower No. 1 suspension arm sub-assembly to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.
Torque:
Bolt (1), (2) :
200 N·m {2039 kgf·cm, 148 ft·lbf}
Bolt (3) :
135 N·m {1377 kgf·cm, 100 ft·lbf}
NOTICE:
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
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3. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
4. INSTALL RACK AND PINION POWER STEERING GEAR ASSEMBLY
Click here
5. INSTALL FRONT STABILIZER BAR WITH BRACKET
Click here
6. INSTALL FRONT FRAME ASSEMBLY
(a) Install the rear engine mounting insulator to the front frame assembly with the 4 nuts.
Torque:
72 N·m {734 kgf·cm, 53 ft·lbf}
(b) Install the front engine mounting insulator to the front frame assembly with the 3 nuts.
Torque:
72 N·m {734 kgf·cm, 53 ft·lbf}
7. CONNECT WIRE HARNESS
Click here
8. INSTALL STEERING GEAR HEAT INSULATOR
Click here
9. REMOVE ENGINE HANGERS
Click here
10. INSTALL FUEL DELIVERY GUARD
Click here
11. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
Click here
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