Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001ECEK
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: REAR SUSPENSION: REAR STABILIZER BAR: INSTALLATION; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL REAR STABILIZER BUSHING

(a) Install the 2 rear stabilizer bushings to the outside of the stoppers on the rear stabilizer bar.

NOTICE:

Be sure to install the rear stabilizer bushings so that each cutout faces the front of the vehicle.

HINT:

The cutout of the rear stabilizer bushing can be positioned either up or down.

*a

Stopper

*b

Cutout

2. INSTALL REAR NO. 1 STABILIZER BAR BRACKET LH

(a) Install the rear No. 1 stabilizer bar bracket LH to the rear stabilizer bushing.

*a

Arrow Mark

*b

Identification Mark

Upper of the Vehicle

NOTICE:

  • Ensure that the identification mark faces the right side of the vehicle.
  • Be sure to install the rear No. 1 stabilizer bar bracket LH so that each arrow mark faces the upper of the vehicle.

3. INSTALL REAR NO. 1 STABILIZER BAR BRACKET RH

HINT:

Perform the same procedure as for the LH side.

4. INSTALL REAR LOWER STABILIZER BRACKET

(a) Install the 2 rear lower stabilizer brackets to the rear stabilizer bushing.

5. INSTALL REAR STABILIZER BAR

(a) Install the rear stabilizer bar, rear No. 1 stabilizer bar bracket LH, rear No. 1 stabilizer bar bracket RH, rear No. 2 stabilizer bar bracket LH, rear No. 2 stabilizer bar bracket RH and 2 rear stabilizer bushings to the rear suspension member sub-assembly with the 4 bolts.

Torque:

78 N·m {795 kgf·cm, 58 ft·lbf}

NOTICE:

  • Ensure that the identification mark faces the right side of the vehicle.
  • Temporarily tighten the bolt (A) and then fully tighten the 2 bolts in the order of (B) and (A).

*a

Identification Mark

6. STABILIZE SUSPENSION

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; REAR SUSPENSION: REAR SHOCK ABSORBER: INSTALLATION+ 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; REAR SUSPENSION: REAR SHOCK ABSORBER: INSTALLATION+ 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; REAR SUSPENSION: REAR SHOCK ABSORBER: INSTALLATION+

7. INSTALL REAR STABILIZER LINK ASSEMBLY LH

(a) Using a ball joint lock nut wrench, install the rear stabilizer link assembly LH with the nut (A).

Torque:

100 N·m {1020 kgf·cm, 74 ft·lbf}

HINT:

  • If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.
  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

  • When using a ball joint lock nut wrench (fulcrum length of 159 mm (6.260 in.)) + torque wrench (fulcrum length of 400 mm (15.748 in.)):

    71.6 N*m (730 kgf*cm, 53 ft.*lbf)

*a

Torque Wrench Fulcrum Length

(b) Install the rear stabilizer link assembly LH with the bolt and nut (B).

Torque:

81 N·m {826 kgf·cm, 60 ft·lbf}

NOTICE:

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

8. INSTALL REAR STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

9. INSTALL LOWER NO. 2 CONTROL ARM COVER LH (w/ Cover)

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; REAR SUSPENSION: REAR LOWER ARM: INSTALLATION+ 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; REAR SUSPENSION: REAR LOWER ARM: INSTALLATION+ 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; REAR SUSPENSION: REAR LOWER ARM: INSTALLATION+

10. INSTALL LOWER NO. 2 CONTROL ARM COVER RH (w/ Cover)

HINT:

Perform the same procedure as for the LH side.

11. INSTALL NO. 2 FLOOR UNDER COVER (for Gasoline Model)

w/ Floor Under Cover:

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (FUEL): FUEL TANK (w/ Canister Pump Module): INSTALLATION+

12. INSTALL NO. 1 FLOOR UNDER COVER (for Gasoline Model)

w/ Floor Under Cover:

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (FUEL): FUEL TANK (w/ Canister Pump Module): INSTALLATION+

13. INSTALL FRONT FLOOR COVER LH (for Gasoline Model)

w/ Floor Under Cover:

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (FUEL): FUEL TANK (w/ Canister Pump Module): INSTALLATION+

14. INSTALL FRONT FLOOR COVER RH (for Gasoline Model)

w/ Floor Under Cover:

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (FUEL): FUEL TANK (w/ Canister Pump Module): INSTALLATION+

15. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY (for Gasoline Model)

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

16. INSTALL NO. 1 ENGINE UNDER COVER (for Gasoline Model)

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

17. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH (for Gasoline Model)

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

18. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH (for Gasoline Model)

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

19. INSTALL MAIN MUFFLER HEAT INSULATOR

(a) Install the main muffler heat insulator to the vehicle body with the 4 nuts.

Torque:

4.9 N·m {50 kgf·cm, 43 in·lbf}

20. INSTALL TAIL EXHAUST PIPE ASSEMBLY

  • for HV Model:

    Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION 2021 - 2024 MY RAV4 HV [08/2020 -        ]; A25A-FXS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION

  • for Gasoline Model:

    Click here 2019 MY RAV4 [11/2018 - 02/2019]; A25A-FKS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION 2019 - 2020 MY RAV4 [02/2019 - 08/2020]; A25A-FKS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION 2021 - 2024 MY RAV4 [08/2020 -        ]; A25A-FKS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION

21. INSTALL REAR WHEEL

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; MAINTENANCE: TIRE AND WHEEL: INSTALLATION

22. INSPECT FOR EXHAUST GAS LEAK

  • for HV Model:

    Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION+ 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; A25A-FXS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION+

  • for Gasoline Model:

    Click here 2019 MY RAV4 [11/2018 - 02/2019]; A25A-FKS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION+ 2019 - 2020 MY RAV4 [02/2019 - 08/2020]; A25A-FKS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION+ 2021 - 2024 MY RAV4 [08/2020 -        ]; A25A-FKS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION+