| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001EF6W |
| Model Year Start: 2019 | Model: RAV4 | Prod Date Range: [11/2018 - ] |
| Title: EXTERIOR PANELS / TRIM: REAR DOOR WINDOW FRAME MOULDING: INSTALLATION; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 - ] | ||
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for the RH and LH sides.
- Use the same procedure described for the LH side.
PROCEDURE
1. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING LH
(a) Attach the guide to temporarily install the rear door upper window frame moulding LH to the rear door frame.
(b) Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding LH with 4 new φ4.0 mm (0.157 in.) waterproof rivets.
NOTICE:
-
Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.
*1
Riveter
*2
Mandrel
*a
INCORRECT
*b
CORRECT
-
Confirm that the rivets are seated properly against the rear door upper window frame moulding LH.
*1
Riveter
*a
INCORRECT
*b
CORRECT
- Do not tilt the riveter when installing the rivet to the rear door upper window frame moulding LH.
- Do not leave any space between the rivet head and rear door upper window frame moulding LH.
-
Do not leave any space between the rear door upper window frame moulding LH and rear door panel. Firmly hold together the 2 items while installing the rivet.
*1
Riveter
*a
INCORRECT
*b
CORRECT
HINT:
If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.
2. INSTALL REAR DOOR WINDOW FRAME MOULDING LH (REAR PILLAR SIDE)
(a) Attach the guide to temporarily install the rear door window frame moulding LH (rear pillar side) to the rear door frame.
(b) Using an air riveter or hand riveter with a nose piece, install the rear door window frame moulding LH (rear pillar side) with 3 new φ4.0 mm (0.157 in.) waterproof rivets.
NOTICE:
-
Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.
*1
Riveter
*2
Mandrel
*a
INCORRECT
*b
CORRECT
-
Confirm that the rivets are seated properly against the rear door window frame moulding LH (rear pillar side).
*1
Riveter
*a
INCORRECT
*b
CORRECT
- Do not tilt the riveter when installing the rivet to the rear door window frame moulding LH (rear pillar side).
- Do not leave any space between the rivet head and rear door window frame moulding LH (rear pillar side).
-
Do not leave any space between the rear door window frame moulding LH (rear pillar side) and rear door panel. Firmly hold together the 2 items while installing the rivet.
*1
Riveter
*a
INCORRECT
*b
CORRECT
HINT:
If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.
3. INSTALL REAR DOOR FRONT OUTSIDE SEAL LH
(a) Install the rear door front outside seal LH.
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Install in this Direction |
4. INSTALL REAR DOOR WINDOW FRAME MOULDING LH (CENTER PILLAR SIDE)
HINT:
When installing a new rear door window frame moulding LH (center pillar side), heat the rear door panel and rear door window frame moulding LH (center pillar side) using a heat light.
Heating Temperature
|
Item |
Temperature |
|---|---|
|
Rear Door Panel |
40 to 60°C (104 to 140°F) |
|
Rear Door Window Frame Moulding LH (Center Pillar Side) |
20 to 30°C (68 to 86°F) |
CAUTION:
- Do not touch the heat light and heated parts.
- Touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
|
*a |
Heated Part |
|
*b |
Heat Light |
NOTICE:
Do not heat the rear door panel and rear door window frame moulding LH (center pillar side) excessively.
(a) Clean the rear door panel surface.
(1) Using a heat light, heat the rear door panel surface.
(2) Remove any double-sided tape from the rear door panel.
(3) Wipe off any tape adhesive residue with cleaner.
NOTICE:
- Installing the rear door window frame moulding LH (center pillar side) with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
- Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
(b) Install a new rear door window frame moulding LH (center pillar side).
(1) Using a heat light, heat the rear door panel and rear door window frame moulding LH (center pillar side).
(2) Remove the release paper from the rear door window frame moulding LH (center pillar side).
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
(3) Attach the guide and clip and attach the double-sided tape and caulking sponge to install the rear door window frame moulding LH (center pillar side).
|
*a |
Double-sided Tape |
|
|
Install in this Direction (1) |
|
Install in this Direction (2) |
HINT:
Press the rear door window frame moulding LH (center pillar side) firmly to install it.
(c) Remove the protective tape.
5. INSTALL REAR DOOR WEATHERSTRIP LH
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(a) Attach the clip and install the rear door weatherstrip LH. |
|
(b) Install the clip.
|
(c) Check that the rear door weatherstrip LH is securely installed to the rail of the rear door upper window frame moulding LH as shown in the illustration. NOTICE: If the rear door weatherstrip LH is not securely installed, water may leak into the vehicle. |
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6. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH
Click here
![2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: REAR DOOR: REASSEMBLY+](/t3Portal/stylegraphics/info.gif)
7. INSTALL REAR DOOR QUARTER WINDOW GLASS LH
Click here
8. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH
Click here
9. INSTALL REAR DOOR GLASS RUN LH
Click here
10. INSTALL REAR DOOR BELT MOULDING LH
Click here
11. INSTALL REAR DOOR FRAME GARNISH LH
Click here
12. INSTALL REAR DOOR SERVICE HOLE COVER LH
Click here
13. INSTALL REAR DOOR REAR BELT SEAL LH
Click here
14. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH
Click here
15. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH
Click here
16. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL
Click here
17. INSTALL DOOR ASSIST GRIP COVER LH
Click here
18. INSTALL REAR DOOR INSIDE HANDLE BEZEL LH
Click here
19. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
(a) for A25A-FXS:
Click here
(b) for A25A-FKS:
Click here
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
20. INSTALL BATTERY HOLE COVER (for HV Model)
Click here
21. INSTALL REAR NO. 2 FLOOR BOARD (for HV Model)
Click here
22. INSTALL DECK BOARD ASSEMBLY (for HV Model)
Click here
23. INITIALIZE POWER WINDOW CONTROL SYSTEM
Click here
24. CHECK POWER WINDOW CONTROL SYSTEM
Click here
25. CHECK POWER DOOR LOCK CONTROL SYSTEM
Click here
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