Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001EKJC |
Model Year Start: 2019 |
Model: RAV4 HV |
Prod Date Range: [11/2018 - 08/2020] |
Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0ADD15; Hybrid/EV Battery Negative Contactor Circuit Short to Auxiliary Battery or Open; 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020] |
DTC
|
P0ADD15
|
Hybrid/EV Battery Negative Contactor Circuit Short to Auxiliary Battery or Open
|
DESCRIPTION
Refer to the description for DTC P0AE411.
Click here
DTC No.
|
Detection Item
|
DTC Detection Condition
|
Trouble Area
|
MIL
|
Warning Indicate
|
P0ADD15
|
Hybrid/EV Battery Negative Contactor Circuit Short to Auxiliary Battery or Open
|
Open or short to +B in SMRG circuit:
Primary circuit of SMR (-) is malfunctioning.
(2 trip detection logic)
|
-
Wire harness or connector
-
HV battery junction block assembly
-
Hybrid vehicle control ECU assembly
|
Does not come on
|
Master Warning:
Comes on
|
Related Data List
DTC No.
|
Data List
|
P0ADD15
|
-
VL-Voltage before Boosting
-
VH-Voltage after Boosting
-
Hybrid Battery Voltage
-
SMRP Status
-
SMRB Status
-
SMRG Status
-
SMRP Control Status
-
SMRB Control Status
-
SMRG Control Status
-
Boosting Converter Shutdown Status
-
Generator Inverter Shutdown Status
-
Motor Inverter Shutdown Status
|
CONFIRMATION DRIVING PATTERN
HINT:
After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.
Click here
-
Connect the Techstream to the DLC3.
-
Turn the power switch on (IG) and turn the Techstream on.
-
Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
-
Turn the power switch off and wait for 2 minutes or more.
-
Turn the power switch on (READY) and wait for 30 seconds or more.
-
Turn the power switch off and wait for 2 minutes or more.
-
Turn the power switch on (IG) and turn the Techstream on.
-
Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
-
Check the DTC judgment result.
HINT:
-
If the judgment result shows NORMAL, the system is normal.
-
If the judgment result shows ABNORMAL, the system has a malfunction.
-
If the judgment result shows INCOMPLETE, perform driving pattern again.
WIRING DIAGRAM
Refer to the wiring diagram for the HV battery high-voltage line circuit.
Click here
CAUTION / NOTICE / HINT
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
Click here
HINT:
If DTC P0ADD15 is output, the power switch cannot be turned on (READY).
PROCEDURE
1.
|
READ VALUE USING TECHSTREAM (SMRG STATUS)
|
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Enter the following menus: Powertrain / Hybrid Control / Data List / SMRG Status.
Powertrain > Hybrid Control > Data List
Tester Display
|
SMRG Status
|
(d) Read the Data List.
Standard:
Tester Display
|
Condition
|
Specified Condition
|
SMRG Status
|
Power switch on (IG)
|
OFF
|
(e) Turn the power switch off.
OK
|
|
|
2.
|
CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU ASSEMBLY CONNECTOR)
|
Click here
NG |
|
CONNECT SECURELY
|
OK
|
|
|
3.
|
CHECK CONNECTOR CONNECTION CONDITION (FLOOR WIRE CONNECTOR)
|
Click here
Result
|
Proceed to
|
OK
|
A
|
NG (The connector is not connected securely.)
|
B
|
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.)
|
C
|
B |
|
CONNECT SECURELY
|
C |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
A
|
|
|
4.
|
CHECK CONNECTOR CONNECTION CONDITION (HV BATTERY JUNCTION BLOCK ASSEMBLY CONNECTOR)
|
Click here
NG |
|
CONNECT SECURELY
|
5.
|
CHECK HARNESS AND CONNECTOR (SMRG VOLTAGE)
|
(a) Turn the power switch on (IG).
(b) Measure the voltage according to the value(s) in the table below.
*a
|
Component with harness connected
(Hybrid Vehicle Control ECU Assembly)
|
-
|
-
|
Standard Voltage:
Tester Connection
|
Condition
|
Specified Condition
|
A31-13 (SMRG) - Body ground
|
Power switch on (IG)
|
Below 1 V
|
(c) Turn the power switch off.
OK
|
|
|
6.
|
CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU ASSEMBLY CONNECTOR)
|
Click here
NG |
|
CONNECT SECURELY
|
7.
|
CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - BODY GROUND)
|
(a) Disconnect the A31 hybrid vehicle control ECU assembly connector.
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
|
Condition
|
Specified Condition
|
A31-13 (SMRG) - Body ground
|
Power switch off
|
25.0 to 59.0 Ω
|
|
|
*a
|
Front view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly)
|
|
|
(c) Reconnect the A31 hybrid vehicle control ECU assembly connector.
OK
|
|
|
8.
|
CHECK HARNESS AND CONNECTOR (SHORT TO POWER SUPPLY WIRES)
|
CAUTION:
Be sure to wear insulated gloves.
(a) Check that the service plug grip is not installed.
NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
(b) Remove the No. 1 HV battery cover panel RH.
Click here
(c) Disconnect the M32 HV battery junction block assembly connector.
|
|
(d) Disconnect the A31 hybrid vehicle control ECU assembly connector.
(e) Turn the power switch on (IG).
(f) Measure the voltage according to the value(s) in the table below.
Standard Voltage:
Tester Connection
|
Condition
|
Specified Condition
|
A31-13 (SMRG) or M32-4 (SMRG) - Body ground
|
Power switch on (IG)
|
Below 1 V
|
NOTICE:
Turning the power switch on (IG) with the hybrid vehicle control ECU assembly connector and the HV battery junction block assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
|
|
*a
|
Front view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly)
|
*b
|
Front view of wire harness connector
(to HV Battery Junction Block Assembly)
|
|
|
(g) Turn the power switch off.
(h) Reconnect the A31 hybrid vehicle control ECU assembly connector.
(i) Reconnect the M32 HV battery junction block assembly connector.
(j) Install the No. 1 HV battery cover panel RH.
NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
9.
|
CHECK CONNECTOR CONNECTION CONDITION (FLOOR WIRE CONNECTOR)
|
Click here
Result
|
Proceed to
|
OK
|
A
|
NG (The connector is not connected securely.)
|
B
|
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.)
|
C
|
B |
|
CONNECT SECURELY
|
C |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
A
|
|
|
10.
|
CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - HV BATTERY JUNCTION BLOCK ASSEMBLY)
|
CAUTION:
Be sure to wear insulated gloves.
(a) Check that the service plug grip is not installed.
NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
(b) Remove the No. 1 HV battery cover panel RH.
Click here
(c) Disconnect the M32 HV battery junction block assembly connector.
|
|
(d) Disconnect the A31 hybrid vehicle control ECU assembly connector.
(e) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open):
Tester Connection
|
Condition
|
Specified Condition
|
A31-13 (SMRG) - M32-4 (SMRG)
|
Power switch off
|
Below 1 Ω
|
Standard Resistance (Check for Short):
Tester Connection
|
Condition
|
Specified Condition
|
A31-13 (SMRG) or M32-4 (SMRG) - Body ground and other terminals
|
Power switch off
|
10 kΩ or higher
|
|
|
*a
|
Front view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly)
|
*b
|
Front view of wire harness connector
(to HV Battery Junction Block Assembly)
|
|
|
(f) Reconnect the A31 hybrid vehicle control ECU assembly connector.
(g) Reconnect the M32 HV battery junction block assembly connector.
(h) Install the No. 1 HV battery cover panel RH.
NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
OK
|
|
|
11.
|
CHECK HARNESS AND CONNECTOR (HV BATTERY JUNCTION BLOCK ASSEMBLY - BODY GROUND)
|
Click here
NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
OK
|
|
|
12.
|
INSPECT HV BATTERY JUNCTION BLOCK ASSEMBLY (SMRG)
|
CAUTION:
Be sure to wear insulated gloves.
(a) Check that the service plug grip is not installed.
NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
(b) Remove the No. 1 HV battery cover panel RH.
Click here
(c) Disconnect the M32 HV battery junction block assembly connector.
(d) Measure the resistance according to the value(s) in the table below.
*a
|
Component without harness connected
(HV Battery Junction Block Assembly)
|
-
|
-
|
Standard Resistance:
Tester Connection
|
Condition
|
Specified Condition
|
M32-4 (SMRG) - M32-3 (GND)
|
-40 to 80°C (-40 to 176°F)
|
25.0 to 59.0 Ω
|
(e) Reconnect the M32 HV battery junction block assembly connector.
(f) Install the No. 1 HV battery cover panel RH.
|