Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EKJG
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 - 08/2020]
Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0AFC49; Hybrid/EV Battery Sensor Module Internal Electronic Failure; 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]

DTC

P0AFC49

Hybrid/EV Battery Sensor Module Internal Electronic Failure

DTC SUMMARY

MALFUNCTION DESCRIPTION

When the hybrid control system is activated, the hybrid vehicle control ECU assembly checks the power supply voltage of the battery voltage sensor and detects malfunction.

The cause of this malfunction may be one of the following:

Battery voltage sensor internal malfunction

  • Battery voltage sensor malfunction

Low-voltage circuit (12 V) malfunction

  • Battery voltage sensor malfunction
  • Low voltage wire harness malfunction

DESCRIPTION

When the hybrid control system is activated, the hybrid vehicle control ECU assembly checks the power supply voltage of the battery voltage sensor.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P0AFC49

Hybrid/EV Battery Sensor Module Internal Electronic Failure

Abnormal battery voltage sensor power source voltage:

Power source voltage of the battery voltage sensor drops during precharge.

(1 trip detection logic)

  • Battery voltage sensor
  • Wire harness or connector

Comes on

Master Warning:

Comes on

Related Data List

DTC No.

Data List

P0AFC49

  • Hybrid Battery Sensor Module Power Supply Voltage
  • BATT Voltage

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): UTILITY

  1. Connect the Techstream to the DLC3.
  2. Turn the power switch on (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the power switch off and wait for 2 minutes or more.
  5. Turn the power switch on (IG) and turn the Techstream on.
  6. Turn the power switch on (READY) and wait for 15 seconds or more.
  7. Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform driving pattern again.

WIRING DIAGRAM

Refer to the wiring diagram for DTC P0AFC00.

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 06/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+ 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module

CAUTION / NOTICE / HINT

CAUTION:

  • Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the inverter with converter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

    Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): PRECAUTION

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

    *a

    Without waiting for 10 minutes

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (IGCT VOLTAGE)

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 06/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+ 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+

OK

REPLACE BATTERY VOLTAGE SENSOR 2019 MY RAV4 HV [11/2018 - 02/2019]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL

NG

2.

CHECK HARNESS AND CONNECTOR (BATTERY VOLTAGE SENSOR - BODY GROUND)

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 06/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+ 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGCT NO. 2 FUSE - BATTERY VOLTAGE SENSOR)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY VOLTAGE SENSOR - BODY GROUND)