| 
                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001EPGI | 
                      
                     
                        | 
                           Model Year Start: 2019 | 
                        
                           Model: RAV4 | 
                        
                           Prod Date Range: [11/2018 -                    
                                       ] | 
                      
                     
                        | 
                           Title: LIGHTING (EXT): STOP LIGHT SWITCH: ON-VEHICLE INSPECTION; 2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ] | 
                      
                   
                  ON-VEHICLE INSPECTION
                   
                  PROCEDURE
                   
                  1. INSPECT STOP LIGHT SWITCH ASSEMBLY 
                  
                     
                        
                           | 
                               (a) Disconnect the stop light switch assembly connector. 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Front view of wire harness connector 
                                                   (to Stop Light Switch Assembly) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  (b) Measure the voltage and resistance on the wire harness side connector according to the value(s) in the table below. 
                  Standard Voltage:  
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               A40-7 (B) - A40-2 (GND) 
                            | 
                           
                               Always 
                            | 
                           
                               11 to 14 V 
                            | 
                         
                        
                           | 
                               A40-6 (B) - A40-2 (GND) 
                            | 
                           
                               Ignition switch on (IG) 
                            | 
                           
                               11 to 14 V 
                            | 
                         
                     
                   
                  Standard Resistance:  
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               A40-2 (GND) - Body ground 
                            | 
                           
                               Always 
                            | 
                           
                               Below 1 Ω 
                            | 
                         
                     
                   
                  If the result is not as specified, repair or replace the wire harness or connector. 
                  (c) Reconnect the stop light switch assembly connector. 
                  
                     
                        
                           | 
                               (d) Measure the voltage according to the value(s) in the table below. 
                              Standard Voltage:  
                              
                                 
                                 
                                 
                                 
                                    
                                       | 
                                           Tester Connection 
                                        | 
                                       
                                           Condition 
                                        | 
                                       
                                           Specified Condition 
                                        | 
                                     
                                 
                                 
                                    
                                       | 
                                           A40- 1 (OUT) - A40-2 (GND) 
                                        | 
                                       
                                           Brake pedal not depressed 
                                        | 
                                       
                                           1.5 V or less 
                                        | 
                                     
                                    
                                       | 
                                           A40-1 (OUT) - A40-2 (GND) 
                                        | 
                                       
                                           Brake pedal depressed 
                                        | 
                                       
                                           11 to 14 V 
                                        | 
                                     
                                    
                                       | 
                                           A40-3 (L) - A40-2 (GND) 
                                        | 
                                       
                                           Brake pedal not depressed 
                                        | 
                                       
                                           1.5 V or less 
                                        | 
                                     
                                    
                                       | 
                                           A40-3 (L) - A40-2 (GND) 
                                        | 
                                       
                                           Brake pedal depressed 
                                        | 
                                       
                                           11 to 14 V 
                                        | 
                                     
                                    
                                       | 
                                           A40-4 (ACC) - A40-2 (GND) 
                                        | 
                                       
                                           Always 
                                        | 
                                       
                                           11 to 14 V 
                                        | 
                                     
                                    
                                       | 
                                           A40-5 (L) - A40-2 (GND) 
                                        | 
                                       
                                           Ignition  switch on (IG), brake pedal not depressed 
                                        | 
                                       
                                           7.5 to 14 V 
                                        | 
                                     
                                    
                                       | 
                                           A40-5 (L) - A40-2 (GND) 
                                        | 
                                       
                                           Ignition  switch on (IG), brake pedal depressed 
                                        | 
                                       
                                           0 to 1.5 V 
                                        | 
                                     
                                 
                               
                              If the result is not as specified, replace the stop light switch assembly. 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Component with harness connected 
                                                   (Stop Light Switch Assembly) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  
                |