Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EVBI
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: A25A-FXS (ENGINE CONTROL): CAMSHAFT POSITION SENSOR: REMOVAL; 2019 - 2024 MY RAV4 HV [11/2018 -        ]

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2019 MY RAV4 HV [02/2019 - 10/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 HV [10/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

2. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

(a) Disconnect the camshaft position sensor connector.

(b) Remove the bolt and camshaft position sensor.

NOTICE:

If the camshaft position sensor has been struck or dropped, replace it.

(c) Perform this procedure only when reusing the camshaft position sensor.

(1) Remove the O-ring from the camshaft position sensor.

NOTICE:

  • Make sure to only remove the O-ring with bare hands.
  • When removing the O-ring, be careful not to damage the O-ring groove of the camshaft position sensor.
  • If the O-ring groove of the camshaft position sensor is damaged, replace the camshaft position sensor with a new one.

*1

O-ring

3. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

(a) Disconnect the camshaft position sensor connector.

(b) Remove the bolt and camshaft position sensor.

NOTICE:

If the camshaft position sensor has been struck or dropped, replace it.

(c) Perform this procedure only when reusing the camshaft position sensor.

(1) Remove the O-ring from the camshaft position sensor.

NOTICE:

  • Make sure to only remove the O-ring with bare hands.
  • When removing the O-ring, be careful not to damage the O-ring groove of the camshaft position sensor.
  • If the O-ring groove of the camshaft position sensor is damaged, replace the camshaft position sensor with a new one.

*1

O-ring