Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EVBJ
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: A25A-FXS (ENGINE CONTROL): CRANKSHAFT POSITION SENSOR: INSTALLATION; 2019 - 2024 MY RAV4 HV [11/2018 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. INSTALL CRANKSHAFT POSITION SENSOR

*a

O-ring Groove

*b

Crankshaft Position Sensor Tip

(a) Perform this procedure only when reusing the crankshaft position sensor.

(1) Clean the O-ring groove of the crankshaft position sensor.

NOTICE:

Make sure the O-ring groove is free of foreign matter.

(2) Install a new O-ring to the crankshaft position sensor.

NOTICE:

Set the O-ring on the tip of the crankshaft position sensor and roll it into the O-ring groove with bare hands to install it.

(3) Check if the O-ring is twisted.

HINT:

Check the entire circumference of the seam of the O-ring for twisting.

*1

O-ring

*a

Correct

*b

Incorrect

*c

Seam

(b) Apply a light coat of engine oil to the O-ring of the crankshaft position sensor.

(c) Install the crankshaft position sensor to the cylinder block sub-assembly with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

  • If the crankshaft position sensor has been struck or dropped, replace it.
  • Make sure that the O-ring is not cracked or moved out of place when installing the crankshaft position sensor.

(d) Connect the crankshaft position sensor connector.

2. INSTALL INLET AIR CLEANER ASSEMBLY

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE CONTROL): THROTTLE BODY: INSTALLATION+ 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (ENGINE CONTROL): THROTTLE BODY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; A25A-FXS (ENGINE CONTROL): THROTTLE BODY: INSTALLATION+

3. INSPECT FOR ENGINE OIL LEAK

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; MAINTENANCE: A25A-FXS OIL AND OIL FILTER: REPLACEMENT+ 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; MAINTENANCE: A25A-FXS OIL AND OIL FILTER: REPLACEMENT+ 2021 MY RAV4 HV [08/2020 - 12/2021]; MAINTENANCE: A25A-FXS OIL AND OIL FILTER: REPLACEMENT+ 2022 - 2023 MY RAV4 HV [12/2021 - 10/2023]; MAINTENANCE: A25A-FXS OIL AND OIL FILTER: REPLACEMENT+ 2024 MY RAV4 HV [10/2023 -        ]; MAINTENANCE: A25A-FXS OIL AND OIL FILTER: REPLACEMENT+