Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EWPS
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: A25A-FXS (BATTERY / CHARGING): BATTERY CURRENT SENSOR: INSTALLATION; 2019 - 2024 MY RAV4 HV [11/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL BATTERY STATE SENSOR ASSEMBLY

(a) Attach the 2 claws to install the battery state sensor assembly to the battery current sensor holder.

(b) Attach the clamp and connect the engine wire to the battery state sensor assembly.

(c) Connect the battery state sensor assembly connector.

(d) Install the battery state sensor assembly to the auxiliary battery and tighten the nut.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

(e) Connect the No.2 frame wire to the battery state sensor assembly with the nut.

Torque:

7.6 N·m {77 kgf·cm, 67 in·lbf}

NOTICE:

When disconnecting the engine wire, some systems need to be initialized after the engine wire is reconnected.

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2. INSTALL BATTERY HOLE COVER

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

3. INSTALL REAR NO. 2 FLOOR BOARD

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

4. INSTALL DECK BOARD ASSEMBLY

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+