Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EYY2
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): C004013; Brake Pedal Switch "A" Circuit Open; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]

DTC

C004013

Brake Pedal Switch "A" Circuit Open

DESCRIPTION

The brake pedal load sensing switch turns on when the brake pedal is depressed with a force exceeding a predetermined level.

The skid control ECU uses this circuit to detect if the brake pedal is depressed or not.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

C004013

Brake Pedal Switch "A" Circuit Open

An open or short in the brake pedal load sensing switch circuit continues for 0.5 seconds or more.

  • Brake pedal load sensing switch (Brake pedal support assembly)
  • Brake pedal load sensing switch circuit
  • Skid control ECU (Brake actuator assembly)

DTC Detection Conditions: C004013

 

Vehicle Condition

Pattern 1

Pattern 2

Diagnosis Condition

-

-

-

Malfunction Status

An open in the brake pedal load sensing switch circuit continues.

-

A short in the brake pedal load sensing switch circuit continues.

-

Detection Time

0.5 seconds or more

0.5 seconds or more

Number of Trips

1 trip

1 trip

WIRING DIAGRAM

CAUTION / NOTICE / HINT

HINT:

When P057111, P057112, and/or P057113 is output together with C004013, inspect and repair the trouble areas indicated by P057111, P057112, and/or P057113 first: (Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): P057111; Brake Switch "A" Circuit Short to Ground ), (Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): P057112; Brake Switch "A" Circuit Short to Battery ), and/or (Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): P057113; Brake Switch "A" Circuit Open ).

PROCEDURE

1.

READ VALUE USING TECHSTREAM (BRAKE PEDAL LOAD SENSING SWITCH)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Select the Data List using the Techstream.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): DATA LIST / ACTIVE TEST

Chassis > Brake/EPB > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Brake Pedal Load Sensing SW

Brake pedal load sensing switch (brake pedal support assembly)

OFF / ON

OFF: Brake pedal load sensing switch (brake pedal support assembly) OFF

ON: Brake pedal load sensing switch (brake pedal support assembly) ON

-

Chassis > Brake/EPB > Data List

Tester Display

Brake Pedal Load Sensing SW

(d) Check that the brake pedal load sensing switch display observed on the Techstream changes according to brake pedal operation.

OK:

The Techstream displays ON or OFF according to brake pedal operation.

NG

GO TO STEP 4

OK

2.

CLEAR DTC

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Operate the Techstream to clear the codes. Enter the following menus: Chassis / Brake/EPB / Trouble Codes.

Chassis > Brake/EPB > Clear DTCs

(d) Press the DTC clear button.

NEXT

3.

RECONFIRM DTC

(a) Connect the Techstream to the DLC3.

(b) Start the engine.

(c) Perform a road test under the same malfunction conditions recreated based on the Freeze Frame Data or customer problem analysis.

(d) Read the DTCs following the prompts on the Techstream. Enter the following menus: Chassis / Brake/EPB / Trouble Codes.

Chassis > Brake/EPB > Trouble Codes

(e) Check if the same DTC is output.

Result

Proceed to

C004013 is not output

A

C004013 is output

B

A

USE SIMULATION METHOD TO CHECK

B

REPLACE BRAKE ACTUATOR ASSEMBLY 2019 MY RAV4 RAV4 HV [11/2018 - 10/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL

4.

INSPECT BRAKE PEDAL LOAD SENSING SWITCH

(a) Inspect the brake pedal load sensing switch (brake pedal support assembly).

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): ON-VEHICLE INSPECTION

OK:

The brake pedal load sensing switch (brake pedal support assembly) is normal.

NG

REPLACE BRAKE PEDAL SUPPORT ASSEMBLY 2019 MY RAV4 RAV4 HV [11/2018 - 10/2019]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL

OK

5.

CHECK HARNESS AND CONNECTOR (BRAKE ACTUATOR ASSEMBLY - BRAKE PEDAL LOAD SENSING SWITCH)

(a) Make sure that there is no looseness at the locking part and the connecting part of the connector.

(b) Disconnect the A39 skid control ECU (brake actuator assembly) connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A39-10 (HZRI) - A43-2 (FSW+)

Always

Below 1 Ω

A39-10 (HZRI) - Body ground

Always

10 kΩ or higher

A43-2 (FSW+) - Body ground

Always

10 kΩ or higher

A43-1 (FSW-) - Body ground

Always

Below 1 Ω

OK

REPLACE BRAKE ACTUATOR ASSEMBLY 2019 MY RAV4 RAV4 HV [11/2018 - 10/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR