Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001F4QP
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 08/2020]
Title: A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): ECM Power Source Circuit; 2019 - 2020 MY RAV4 [11/2018 - 08/2020]

ECM Power Source Circuit

DESCRIPTION

When the ignition switch is turned to ON, the battery voltage is applied to IGSW of the ECM. When the transistor in the MREL circuit operates, current flows from the battery to ground through the drive circuit of the EFI-MAIN NO. 1 relay, thus operating the relay which supplies power to the +B and +B2 terminals of the ECM.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND)

(a) Disconnect the ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A24-10 (E1) - Body ground

Always

Below 1 Ω

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

2.

CHECK TERMINAL VOLTAGE (IGSW TERMINAL VOLTAGE)

*a

Front view of wire harness connector

(to ECM)

(a) Disconnect the ECM connector.

(b) Turn the ignition switch to ON.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A24-2 (IGSW) - Body ground

Ignition switch ON

11 to 14 V

NG

GO TO STEP 6

OK

3.

INSPECT EFI-MAIN NO. 2 RELAY

(a) Inspect the EFI-MAIN NO. 1 relay.

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE CONTROL): RELAY: ON-VEHICLE INSPECTION+

NG

REPLACE EFI-MAIN NO. 2 RELAY

OK

4.

CHECK HARNESS AND CONNECTOR (EFI-MAIN NO. 1 RELAY - ECM)

(a) Remove the EFI-MAIN NO. 1 relay from the No. 1 engine room relay block and junction block assembly.

(b) Remove the VVT relay, EFI-MAIN NO.2 relay and EFI-MAIN NO.3 relay from the No. 1 engine room relay block and junction block assembly.

HINT:

Remove the VVT relay, EFI-MAIN NO. 2 relay and EFI-MAIN NO. 3 relay connected between the checked terminals as the coil inside the relay influences the measurement value.

(c) Disconnect the ECM connector.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

2 (EFI-MAIN NO. 1 relay) - A24-15 (MREL)

Always

Below 1 Ω

3 (EFI-MAIN NO. 1 relay) - A24-9 (+B)

Always

Below 1 Ω

3 (EFI-MAIN NO. 1 relay) - A24-35 (+B2)

Always

Below 1 Ω

2 (EFI-MAIN NO. 1 relay) or A24-15 (MREL) - Body ground and other terminals

Always

10 kΩ or higher

3 (EFI-MAIN NO. 1 relay), A24-9 (+B) or A24-35 (+B2) - Body ground and other terminals

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

5.

CHECK TERMINAL VOLTAGE (POWER SOURCE OF EFI-MAIN NO. 1 RELAY)

*1

No. 1 Engine Room Relay Block and Junction Block Assembly

*2

EFI-MAIN NO. 1 Relay

(a) Remove the EFI-MAIN NO. 1 relay from the No. 1 engine room relay block and junction block assembly.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

5 (EFI-MAIN NO. 1 relay) - Body ground

Always

11 to 14 V

1 (EFI-MAIN NO. 1 relay) - Body ground

Always

11 to 14 V

OK

REPLACE ECM

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - EFI-MAIN NO. 1 RELAY)

6.

INSPECT IG2 NO. 1 RELAY

(a) Inspect the IG2 NO. 1 relay.

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE CONTROL): RELAY: ON-VEHICLE INSPECTION+

NG

REPLACE IG2 NO. 1 RELAY

OK

7.

CHECK HARNESS AND CONNECTOR (IG2 NO. 1 RELAY - ECM)

(a) Disconnect the ECM connector.

(b) Remove the IG2 NO. 1 relay from the No. 1 engine room relay block and junction block assembly.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3 (IG2 NO. 1 relay) - A24-2 (IGSW)

Always

Below 1 Ω

3 (IG2 NO. 1 relay) or A24-2 (IGSW) - Body ground and other terminals

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

8.

CHECK TERMINAL VOLTAGE (POWER SOURCE OF IG2 NO. 1 RELAY)

*1

No. 1 Engine Room Relay Block and Junction Block Assembly

*2

IG2 NO. 1 Relay

(a) Remove the IG2 NO. 1 relay from the No. 1 engine room relay block and junction block assembly.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

5 (IG2 NO. 1 relay) - Body ground

Always

11 to 14 V

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - IG2 NO. 1 RELAY)

OK

9.

CHECK HARNESS AND CONNECTOR (IG2 NO. 1 RELAY - BODY GROUND)

(a) Remove the IG2 NO. 1 relay from the No. 1 engine room relay block and junction block assembly.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

2 (IG2 NO. 1 relay) - Body ground

Always

Below 1 Ω

Result

Proceed to

OK (w/ Smart Key System)

A

OK (w/o Smart Key System)

B

NG

C

B

GO TO STEP 11

C

REPAIR OR REPLACE HARNESS OR CONNECTOR

A

10.

CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - IG2 NO. 1 RELAY)

(a) Disconnect the certification ECU (smart key ECU assembly) connector.

(b) Remove the IG2 NO. 1 relay from the No. 1 engine room relay block and junction block assembly.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

G54-17 (IG1D) - 1 (IG2 NO. 1 relay)

Always

Below 1 Ω

G54-17 (IG1D) or 1 (IG2 NO. 1 relay) - Body ground and other terminals

Always

10 kΩ or higher

OK

GO TO SMART KEY SYSTEM

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

11.

INSPECT IGNITION SWITCH ASSEMBLY

(a) Inspect the ignition switch assembly.

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (STARTING): IGNITION SWITCH: INSPECTION

NG

REPLACE IGNITION SWITCH ASSEMBLY

OK

12.

CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - IG2 NO. 1 RELAY)

(a) Disconnect the ignition switch assembly connector.

(b) Remove the IG2 NO. 1 relay from the No. 1 engine room relay block and junction block assembly.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

G28-8 (IG1) - 1 (IG2 NO. 1 relay)

Always

Below 1 Ω

G28-8 (IG1) or 1 (IG2 NO. 1 relay) - Body ground and other terminals

Always

10 kΩ or higher

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - IGNITION SWITCH ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR