| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001F70M |
| Model Year Start: 2019 | Model: RAV4 | Prod Date Range: [11/2018 - ] |
| Title: A25A-FKS (COOLING): THERMOSTAT: INSTALLATION; 2019 - 2024 MY RAV4 [11/2018 - ] | ||
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here
![2019 - 2024 MY RAV4 RAV4 HV [11/2018 - ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION](/t3Portal/stylegraphics/info.gif)
PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Install a new gasket to the water inlet with thermostat sub-assembly.
HINT:
Be sure to clean the contact surfaces.
(b) Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.
|
*a |
View A |
*b |
15° |
|
*c |
90° |
*d |
Upper Side |
|
*e |
LH Side |
*f |
1 mm (0.0394 in.) or higher |
NOTICE:
Make sure that the tabs of the clip are within the area shown in the illustration.
(d) Connect the water inlet with thermostat sub-assembly connector.
2. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.
|
*a |
View A |
*b |
120° |
|
*c |
Paint Mark |
*d |
Upper Side |
|
*e |
RH Side |
*f |
2 to 7 mm (0.0787 to 0.276 in.) |
NOTICE:
- Align the direction of the claw on the clip with the paint mark on the hose.
- Make sure the No. 2 radiator hose is securely inserted to the stopper.
3. INSTALL GENERATOR ASSEMBLY
-
for 100 A, 130 A Type:
Click here
-
for 150 A Type:
Click here
-
for VALEO Made:
Click here
4. INSTALL INTAKE MANIFOLD
Click here
5. ADD ENGINE COOLANT
Click here
6. INSPECT FOR COOLANT LEAK
Click here
|
|