Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001F70S
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: A25A-FKS (COOLING): FLOW SHUTTING VALVE (for ATF): INSTALLATION; 2019 - 2024 MY RAV4 [11/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL FLOW SHUTTING VALVE (NO. 1 WATER BY-PASS HOSE)

(a) Install the flow shutting valve (No. 1 water by-pass hose) with the bolt.

Torque:

19 N·m {194 kgf·cm, 14 ft·lbf}

(b) Connect the flow shutting valve connector.

(c) Connect the flow shutting valve (No. 1 water by-pass hose) to the transmission oil cooler and slide the clip to secure it.

*a

View A

*b

90°

*c

Upper Side

*d

RH Side

*e

2 to 7 mm (0.0787 to 0.276 in.)

-

-

NOTICE:

  • Make sure to slide the flow shutting valve (No. 1 water by-pass hose) until it contacts the hose stopper of the transmission oil cooler.
  • Make sure that the tabs of the clip are within the area shown in the illustration.

(d) Connect the flow shutting valve (No. 1 water by-pass hose) to the water outlet and slide the clip to secure it.

NOTICE:

  • Make sure to slide the flow shutting valve (No. 1 water by-pass hose until it contacts the hose) stopper of the water outlet.
  • Make sure that the tabs of the clip are within the area shown in the illustration.

*a

View A

*b

90°

*c

Upper Side

*d

RH Side

*e

2 to 7 mm (0.0787 to 0.276 in.)

(e) Attach the 2 clamps to connect the flow shutting valve (No. 1 water by-pass hose) and transmission breather hose to the hose clamp.

(f) Attach the 3 clamps to install the hose clamp.

(g) Attach the 3 clamps to install the transmission breather clamp.

2. INSTALL BATTERY CLAMP SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

3. INSTALL BATTERY

Click here 2019 - 2023 MY RAV4 [11/2018 - 10/2023]; MAINTENANCE: A25A-FKS BATTERY: INSTALLATION 2024 MY RAV4 [10/2023 -        ]; MAINTENANCE: A25A-FKS BATTERY: INSTALLATION

4. INSTALL ECM

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): ECM: INSTALLATION 2021 - 2024 MY RAV4 [08/2020 -        ]; A25A-FKS (ENGINE CONTROL): ECM: INSTALLATION

5. ADD ENGINE COOLANT

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; MAINTENANCE: A25A-FKS COOLANT: REPLACEMENT+

6. INSPECT FOR COOLANT LEAK

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (COOLING): COOLING SYSTEM: ON-VEHICLE INSPECTION+

7. INSTALL FRONT FENDER APRON SEAL LH

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

8. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

9. INSTALL NO. 1 ENGINE UNDER COVER

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

10. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

11. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

12. INSTALL FRONT WHEEL LH

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; MAINTENANCE: TIRE AND WHEEL: INSTALLATION+