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                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001F9KA | 
                      
                     
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                           Model Year Start: 2019 | 
                        
                           Model: RAV4 | 
                        
                           Prod Date Range: [11/2018 - 12/2021] | 
                      
                     
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                           Title: INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: DISASSEMBLY; 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021] | 
                      
                   
                  DISASSEMBLY
                   
                  PROCEDURE
                   
                  1. REMOVE DEFROSTER NOZZLE ASSEMBLY 
                  (a) Remove the 3 screws <A>. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (b) Detach the guide and remove the defroster nozzle assembly. 
                   
                  2. REMOVE NO. 1 HEATER TO REGISTER DUCT SUB-ASSEMBLY 
                  (a) Remove the 2 screws <A>. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (b) Detach the guide and remove the No. 1 heater to register duct sub-assembly. 
                   
                  3. REMOVE NO. 1 SIDE DEFROSTER NOZZLE DUCT 
                  (a) Remove the screw <A>. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (b) Detach the guide and remove the No. 1 side defroster nozzle duct. 
                   
                  4. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY 
                  (a) Remove the 4 screws <A>. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (b) Detach the guide and remove the No. 1 instrument panel register assembly. 
                   
                  5. REMOVE NO. 1 SIDE DEFROSTER NOZZLE 
                  
                     
                        
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                               (a) Detach the  claw and  guide and remove the No. 1 side defroster nozzle. 
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                  6. REMOVE NO. 3 HEATER TO REGISTER DUCT SUB-ASSEMBLY 
                  (a) Remove the 2 screws <A>. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (b) Detach the guide and remove the No. 3 heater to register duct sub-assembly. 
                   
                  7. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT 
                  (a) Remove the screw <A>. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (b) Detach the guide and remove the No. 2 side defroster nozzle duct. 
                   
                  8. REMOVE NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY 
                  (a) Remove the 4 screws <A>. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (b) Detach the guide and remove the No. 2 instrument panel register assembly. 
                   
                  9. REMOVE NO. 2 SIDE DEFROSTER NOZZLE 
                  
                     
                        
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                               (a) Detach the claw and guide and remove the No. 2 side defroster nozzle. 
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                  10. REMOVE INSTRUMENT PANEL PASSENGER AIRBAG ASSEMBLY 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                   
                  11. REMOVE NAVIGATION ANTENNA ASSEMBLY WITH BRACKET (w/ Antenna) 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                   
                  12. REMOVE ANTENNA CORD SUB-ASSEMBLY 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                   
                  13. REMOVE NO. 1 NAVIGATION WIRE (w/ Navigation System) 
                  
                     
                        
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                               (a) Detach the clamp and remove the No. 1 navigation wire. 
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                  14. REMOVE TELEPHONE ECU WIRE (w/ Telematics Transceiver) 
                  
                     
                        
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                               (a) Detach the clamp and remove the telephone ECU wire. 
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                  15. REMOVE CENTER INSTRUMENT PANEL REGISTER ASSEMBLY 
                  (a) Remove the 5 screws <A>. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (b) Detach the guide and remove the center instrument panel register assembly. 
                   
                  16. REMOVE NO. 2 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY 
                  (a) Remove the 2 screws <A>. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (b) Detach the clip and guide and remove the No. 2 instrument panel box door sub-assembly. 
                   
                  17. REMOVE NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY 
                  (a) w/ Interior Illumination: 
                  (1) Disconnect the connector. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                               Connector 
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                  (2) Remove the 5 screws <A>. 
                  (3) Detach the clip and guide and remove the No. 1 instrument panel box door sub-assembly. 
                  (b) w/o Interior Illumination: 
                  (1) Remove the 5 screws <A>. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (2) Detach the clip and guide and remove the No. 1 instrument panel box door sub-assembly. 
                   
                  18. REMOVE AUTOMATIC LIGHT CONTROL SENSOR (w/ Automatic Light Control System) 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                   
                  19. REMOVE NO. 3 INSTRUMENT PANEL WIRE 
                  
                     
                        
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                               (a) Detach the clamp and remove the No. 3 instrument panel wire. 
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                                                    *A 
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                                                    w/ Automatic Light Control System 
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                                                    *B 
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                                                    w/o Automatic Light Control System 
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                  20. REMOVE NO. 1 DEFROSTER NOZZLE GARNISH 
                  
                     
                        
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                               (a) Detach the claw and guide and remove the No. 1 defroster nozzle garnish. 
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                  21. REMOVE NO. 2 DEFROSTER NOZZLE GARNISH 
                  
                     
                        
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                               (a) Detach the claw and guide and remove the No. 2 defroster nozzle garnish. 
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                  22. REMOVE NO. 1 INSTRUMENT PANEL PIN 
                  (a) Remove the 4 screws <A>. 
                  (b) Detach the guide and remove the 4 No. 1 instrument panel pins. 
                   
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                               - 
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                               - 
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                  23. REMOVE NO. 1 METER BRACKET SUB-ASSEMBLY 
                  (a) for LH Side: 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (1) Remove the screw <A>. 
                  (2) Detach the guide and remove the No. 1 meter bracket sub-assembly. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Screw <A> 
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                  (b) for RH Side: 
                  (1) Remove the screw <A>. 
                  (2) Detach the guide and remove the No. 1 meter bracket sub-assembly. 
                   
                  24. REMOVE INSTRUMENT PANEL CUSHION 
                  (a) Remove the instrument panel cushion. 
                   
                   
                  25. REMOVE GLOVE COMPARTMENT DOOR CHECK CUSHION 
                  (a) Detach the claw and remove the glove compartment door check cushion. 
                   
                  
                     
                        
                        
                     
                     
                        
                           
                               
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                               Remove in this Direction 
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                  HINT: 
                  Use the same procedure to remove the glove compartment door check cushion on the other side. 
                  
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