Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001FCM4 |
Model Year Start: 2019 |
Model: RAV4 HV |
Prod Date Range: [11/2018 - 12/2021] |
Title: A25A-FXS (COOLING): THERMOSTAT: INSTALLATION; 2019 - 2021 MY RAV4 HV [11/2018 - 12/2021] |
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Install a new gasket to the water inlet with thermostat sub-assembly.
HINT:
Be sure to clean the contact surfaces.
(b) Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.
*a
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View A
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*b
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15°
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*c
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90°
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*d
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Upper Side
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*e
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LH Side
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*f
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1 mm (0.0394 in.) or higher
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NOTICE:
Make sure that the tabs of the clip are within the area shown in the illustration.
(d) Connect the water inlet with thermostat sub-assembly connector.
2. CONNECT NO. 2 RADIATOR HOSE
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3. INSTALL INTAKE MANIFOLD
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4. ADD ENGINE COOLANT (for Engine)
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5. INSPECT FOR COOLANT LEAK (for Engine)
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