Last Modified: 05-08-2025 6.11:8.1.0 Doc ID: RM100000001FFX2
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: A25A-FXS (ENGINE MECHANICAL): FRONT CRANKSHAFT OIL SEAL: INSTALLATION; 2019 - 2025 MY RAV4 HV [11/2018 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. INSTALL TIMING CHAIN COVER OIL SEAL

(a) Apply MP grease to the lip of a new timing chain cover oil seal.

NOTICE:

  • Keep the lip free from foreign matter.
  • Do not allow MP grease to contact the dust seal.

(b) Using SST and a hammer, tap in the timing chain cover oil seal.

SST: 09223-00010

Standard Depth:

0 to 2 mm (0 to 0.0787 in.) (From the edge of the No. 2 timing chain cover assembly)

NOTICE:

Do not tap in the timing chain cover oil seal at an angle.

*a

0 to 2 mm

2. INSTALL CRANKSHAFT PULLEY ASSEMBLY

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2020 MY RAV4 HV [06/2020 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 - 11/2024]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2025 MY RAV4 HV [11/2024 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

3. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION 2022 - 2025 MY RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION