Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FFY8
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: A25A-FXS (LUBRICATION): OIL LEVEL SENSOR: REMOVAL; 2019 - 2024 MY RAV4 HV [11/2018 -        ]

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. REMOVE FRONT FENDER FRONT SPLASH SHIELD LH

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2019 MY RAV4 HV [02/2019 - 10/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 HV [10/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

2. REMOVE FRONT FENDER FRONT SPLASH SHIELD RH

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2019 MY RAV4 HV [02/2019 - 10/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 HV [10/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

3. REMOVE NO. 1 ENGINE UNDER COVER

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2019 MY RAV4 HV [02/2019 - 10/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 HV [10/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

4. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2019 MY RAV4 HV [02/2019 - 10/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 HV [10/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

5. DRAIN ENGINE OIL

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2021 MY RAV4 [08/2020 - 12/2021]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2022 - 2023 MY RAV4 [12/2021 - 10/2023]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2024 MY RAV4 [10/2023 -        ]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+

6. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 06/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 HV [06/2020 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

7. REMOVE ENGINE OIL LEVEL SENSOR

(a) Disconnect the engine oil level sensor connector.

(b) Remove the clip from the engine oil level sensor.

(c) Using an 8 mm socket wrench, remove the 2 bolts and engine oil level sensor from engine balancer assembly.