Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FH2Y
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: A25A-FKS (LUBRICATION): ENGINE OIL COOLER (w/ Oil Cooler): INSTALLATION; 2019 - 2024 MY RAV4 [11/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL OIL COOLER ASSEMBLY

(a) Install a new oil control valve filter to the cylinder block sub-assembly.

(b) Install 2 new oil cooler gaskets to the oil cooler assembly.

(c) Install the oil cooler assembly to the cylinder block sub-assembly with the 4 bolts.

Torque:

16 N·m {163 kgf·cm, 12 ft·lbf}

(d) Connect the No. 1 water by-pass hose and No. 2 water by-pass hose to the oil cooler assembly, and slide the 2 clips to secure them.

2. ADD ENGINE OIL

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2021 MY RAV4 [08/2020 - 12/2021]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2022 - 2023 MY RAV4 [12/2021 - 10/2023]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2024 MY RAV4 [10/2023 -        ]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+

3. ADD ENGINE COOLANT

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; MAINTENANCE: A25A-FKS COOLANT: REPLACEMENT+

4. INSPECT FOR COOLANT LEAK

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (COOLING): COOLING SYSTEM: ON-VEHICLE INSPECTION+

5. CHECK ENGINE OIL LEVEL

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (LUBRICATION): LUBRICATION SYSTEM: ON-VEHICLE INSPECTION+ 2021 - 2023 MY RAV4 [08/2020 - 10/2023]; A25A-FKS (LUBRICATION): LUBRICATION SYSTEM: ON-VEHICLE INSPECTION+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (LUBRICATION): LUBRICATION SYSTEM: ON-VEHICLE INSPECTION+

6. INSPECT ENGINE OIL LEAK

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2021 MY RAV4 [08/2020 - 12/2021]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2022 - 2023 MY RAV4 [12/2021 - 10/2023]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2024 MY RAV4 [10/2023 -        ]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+

7. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

8. INSTALL NO. 1 ENGINE UNDER COVER

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

9. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

10. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+