Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FH3O
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 06/2020]
Title: A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: COMPONENTS; 2019 - 2020 MY RAV4 [11/2018 - 06/2020]

COMPONENTS

ILLUSTRATION

*1

EXHAUST MANIFOLD

*2

MANIFOLD STAY

*3

NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

*4

EXHAUST MANIFOLD TO HEAD GASKET

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*A

w/o Stud Bolt

*B

w/ Stud Bolt

*1

NO. 1 EGR PIPE SUB-ASSEMBLY

*2

NO. 1 INTAKE MANIFOLD TO HEAD GASKET

*3

INTAKE MANIFOLD

*4

THROTTLE BODY GASKET

*5

NO. 2 WATER BY-PASS PIPE

*6

NO. 3 WATER BY-PASS PIPE

*7

EGR VALVE ADAPTER GASKET

*8

EGR INLET GASKET

*9

NO. 3 ENGINE COVER

*10

CLIP

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*1

NO. 5 ENGINE WIRE

*2

NO. 1 FUEL PIPE SUB-ASSEMBLY

*3

FUEL TUBE SUB-ASSEMBLY

*4

FUEL PUMP ASSEMBLY (for High Pressure)

*5

O-RING

*6

FUEL PUMP FLANGE

*7

FUEL PUMP SPACER GASKET

*8

FUEL PUMP LIFTER ASSEMBLY

*9

FUEL DELIVERY PIPE SUB-ASSEMBLY

*10

PORT FUEL INJECTOR ASSEMBLY

*11

INJECTOR VIBRATION INSULATOR

*12

FUEL DELIVERY PIPE

*13

NO. 3 FUEL INJECTOR BACK-UP RING

*14

NO. 1 FUEL INJECTOR BACK-UP RING

*15

DIRECT FUEL INJECTOR ASSEMBLY

*16

NOZZLE HOLDER CLAMP

*17

NO. 1 DELIVERY PIPE SPACER

*18

C-RING

*19

FUEL INJECTOR SEAL

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

*

For use with a union nut wrench

Non-reusable part

-

-

ILLUSTRATION

*A

for Type A

*B

for Type B

*1

COMPRESSOR ASSEMBLY WITH PULLEY

*2

ENGINE OIL LEVEL DIPSTICK GUIDE

*3

GENERATOR ASSEMBLY

*4

NO. 2 TIMING CHAIN COVER INSULATOR

*5

V-RIBBED BELT TENSIONER ASSEMBLY

*6

V-RIBBED BELT

*7

ENGINE OIL LEVEL DIPSTICK

*8

O-RING

*9

STUD BOLT

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*A

for 2WD

*B

for 4WD/AWD

*1

DRIVE SHAFT BEARING BRACKET

*2

NO. 6 ENGINE WIRE

*3

SENSOR WIRE

*4

WIRE HARNESS CLAMP BRACKET

*5

NO. 3 EXHAUST MANIFOLD HEAT INSULATOR

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

ILLUSTRATION

*1

EGR COOLER ASSEMBLY

*2

NO. 1 EGR COOLER BRACKET

*3

THROTTLE BODY WITH MOTOR ASSEMBLY

*4

WATER HOSE CLAMP BRACKET

*5

PURGE VALVE (PURGE VSV)

*6

FUEL VAPOR FEED HOSE

*7

EGR VALVE BRACKET

*8

NO. 3 WATER BY-PASS HOSE

*9

NO. 4 WATER BY-PASS HOSE

*10

EGR VALVE ASSEMBLY

*11

NO. 8 WATER BY-PASS HOSE

*12

EGR VALVE GASKET

*13

EGR COOLER GASKET

*14

NO. 7 WATER BY-PASS HOSE

*15

FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)

*16

NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

*17

IGNITION COIL ASSEMBLY

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*1

CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

*2

CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

*3

CRANKSHAFT PULLEY ASSEMBLY

*4

ENGINE MOUNTING BRACKET RH

*5

ENGINE MOUNTING INSULATOR RH

*6

CRANKSHAFT PULLEY BOLT

*7

NO. 2 ENGINE COVER

*8

VACUUM PUMP ASSEMBLY

*9

NO. 2 VACUUM SWITCHING VALVE BRACKET

*10

NO. 3 TIMING CHAIN COVER

*11

TIMING GEAR COVER INSULATOR

*12

PLATE WASHER

*13

NO. 1 VACUUM PUMP O-RING

*14

O-RING

*15

GASKET

*16

ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

*17

WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

*18

WATER OUTLET GASKET

*19

WATER OUTLET

*20

CAM TIMING CONTROL MOTOR O-RING

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Precoated part

ILLUSTRATION

*A

w/ Oil Cooler

-

-

*1

OIL COOLER ASSEMBLY

*2

OIL COOLER GASKET

*3

OIL CONTROL VALVE FILTER

*4

NO. 1 WATER BY-PASS HOSE

*5

NO. 2 WATER BY-PASS HOSE

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

Non-reusable part

ILLUSTRATION

*1

OIL FILLER CAP GASKET

*2

OIL FILLER CAP SUB-ASSEMBLY

*3

CAMSHAFT POSITION SENSOR (for Intake Side)

*4

CYLINDER HEAD COVER SUB-ASSEMBLY

*5

CAMSHAFT POSITION SENSOR (for Exhaust Side)

*6

SPARK PLUG

*7

SPARK PLUG TUBE GASKET

*8

CAMSHAFT BEARING CAP OIL HOLE GASKET

*9

CYLINDER HEAD COVER GASKET

*10

O-RING

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Engine oil

Precoated part

-

-

ILLUSTRATION

*1

CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

*2

CAMSHAFT TIMING GEAR ASSEMBLY

*3

OIL PRESSURE CONTROL VALVE ASSEMBLY

*4

CHAIN SUB-ASSEMBLY

*5

CHAIN TENSIONER SLIPPER

*6

NO. 1 CHAIN TENSIONER ASSEMBLY

*7

NO. 1 CHAIN VIBRATION DAMPER

*8

OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

*9

NO. 2 TIMING CHAIN COVER ASSEMBLY

*10

OIL PUMP DRIVE SPROCKET

*11

OIL PUMP DRIVE SHAFT SPROCKET

*12

CRANKSHAFT TIMING SPROCKET

*13

STRAIGHT SCREW PLUG

*14

TIMING CHAIN COVER OIL SEAL

*15

STRAIGHT PIN

*16

CRANKSHAFT TIMING GEAR KEY

*17

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (EXHAUST CAMSHAFT TIMING GEAR BOLT ASSEMBLY)

*18

TIMING CHAIN COVER ASSEMBLY

*19

STUD BOLT

*20

CHAIN DAMPER SPRING

*21

CHAIN TENSIONER PLATE

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

MP grease

Do not apply lubricants to the threaded parts

ILLUSTRATION

*A

w/o Oil Cooler

*B

w/ Oil Cooler

*1

FUEL PUMP LIFTER GUIDE

*2

CAMSHAFT

*3

NO. 2 CAMSHAFT

*4

CAMSHAFT HOUSING SUB-ASSEMBLY

*5

PLATE WASHER

*6

CYLINDER HEAD SET BOLT

*7

CAMSHAFT BEARING CAP SETTING RING PIN

*8

CYLINDER HEAD SUB-ASSEMBLY

*9

CYLINDER HEAD GASKET

*10

NO. 4 CAMSHAFT BEARING CAP

*11

PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

*12

VALVE STEM CAP

*13

VALVE LASH ADJUSTER ASSEMBLY

*14

NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

*15

NO. 1 CAMSHAFT BEARING CAP

*16

NO. 2 CAMSHAFT BEARING CAP

*17

NO. 3 CAMSHAFT BEARING CAP

*18

WATER SEAL PLATE

*19

WATER BY-PASS PIPE SUB-ASSEMBLY

*20

GASKET

*21

OUTLET WATER BY-PASS SUB-ASSEMBLY

*22

OUTLET WATER PIPE GASKET

*23

ENGINE COOLANT TEMPERATURE SENSOR

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

-

-

*T1

1st: 90 (918, 66)

2nd: Turn 90°

3rd: Turn 90°

-

-

ILLUSTRATION

*1

CRANKSHAFT POSITION SENSOR

*2

ENGINE BALANCER ASSEMBLY

*3

ENGINE OIL LEVEL SENSOR

*4

OIL FILTER SUB-ASSEMBLY

*5

OIL FILTER UNION

*6

NO. 2 OIL PAN SUB-ASSEMBLY

*7

OIL PUMP ASSEMBLY

*8

OIL PUMP BRACKET

*9

OIL STRAINER SUB-ASSEMBLY

*10

REAR ENGINE OIL SEAL

*11

STIFFENING CRANKCASE ASSEMBLY

*12

CYLINDER BLOCK SUB-ASSEMBLY

*13

OIL NOZZLE VALVE SUB-ASSEMBLY

*14

STUD BOLT

*15

RING PIN

*16

OIL PAN DRAIN PLUG

*17

GASKET

*18

OIL STRAINER GASKET

*19

KNOCK CONTROL SENSOR

*20

OIL PRESSURE AND TEMPERATURE SENSOR

*21

STRAIGHT SCREW PLUG

*22

STRAIGHT SCREW PLUG

*23

CYLINDER BLOCK WATER JACKET SPACER

*24

WIRE HARNESS CLAMP BRACKET

*25

O-RING

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Adhesive 1344

MP grease

Engine oil

Precoated part

-

-