Last Modified: 05-08-2025 6.11:8.1.0 Doc ID: RM100000001FH9J
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: INSTALLATION; 2019 - 2025 MY RAV4 HV [11/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL BATTERY VOLTAGE SENSOR

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the battery voltage sensor to the HV battery with the bolt.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

NOTICE:

  • Check color of the label.
  • If the battery voltage sensor has been struck or dropped, replace it.
  • Make sure to align the hole of the battery voltage sensor with the pin.

*a

Blue Label

*b

Pin

(b) Connect the battery voltage sensor connector.

NOTICE:

Make sure that the connector is connected securely.

2. INSTALL NO. 1 HV BATTERY SHIELD PANEL

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Pull back the rear No. 1 HV battery shield and install the No. 1 HV battery shield panel to the HV battery.

(b) Install the bolt and nut.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(c) Connect the battery voltage sensor connector.

(d) Engage the clamp.

3. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the upper HV battery cover sub-assembly to the HV battery with the 8 bolts and 4 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

4. INSTALL HV BATTERY

Click here 2019 - 2025 MY RAV4 HV [11/2018 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): INSTALLATION