| Last Modified: 05-08-2025 | 6.11:8.1.0 | Doc ID: RM100000001FHA6 |
| Model Year Start: 2019 | Model: RAV4 HV | Prod Date Range: [11/2018 - ] |
| Title: HYBRID / BATTERY CONTROL: HV RELAY ASSEMBLY (for NICKEL METAL HYDRIDE BATTERY): INSTALLATION; 2019 - 2025 MY RAV4 HV [11/2018 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the HV battery junction block assembly to the HV battery with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
NOTICE:
If the HV battery junction block assembly has been struck or dropped, replace it with a new one.
(b) Connect the HV battery junction block assembly connector.
NOTICE:
Make sure that the connectors are connected securely.
(c) Engage the 2 claws to install the wiring harness protector.
(d) Connect the HV battery junction block assembly connector.
NOTICE:
Make sure that the connectors are connected securely.
(e) Engage the 2 claws to close the wiring harness protector.
(f) Engage the clamp.
(g) Connect the HV battery junction block assembly connector.
NOTICE:
Make sure that the connectors are connected securely.
(h) Connect the electric vehicle battery plug assembly with the bolt.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
2. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY
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![2019 - 2025 MY RAV4 HV [11/2018 - ]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: INSTALLATION+](/t3Portal/stylegraphics/info.gif)
3. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT
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4. CONNECT FLOOR WIRE
CAUTION:
Be sure to wear insulated gloves.
(a) Engage the 2 clamps to connect the floor wire.
(b) Connect the HV battery junction block assembly connector.
(c) Connect the electric vehicle battery plug assembly connector.
(d) Engage the clamp.
5. CONNECT FLOOR UNDER WIRE
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6. INSTALL NO. 1 HV BATTERY COVER PANEL RH
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7. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY
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8. INSTALL BATTERY SERVICE COVER BOARD
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9. INSTALL NO. 2 BATTERY SERVICE COVER BOARD
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10. INSTALL REAR DOOR SCUFF PLATE LH
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11. INSTALL NO. 3 BATTERY SERVICE COVER BOARD
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12. INSTALL REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
13. INSTALL NO. 1 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY
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14. INSTALL REAR SEAT CUSHION LOCK HOOK
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15. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY
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16. INSTALL SERVICE PLUG GRIP
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