| 
                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001FHAB | 
                      
                     
                        | 
                           Model Year Start: 2019 | 
                        
                           Model: RAV4 HV | 
                        
                           Prod Date Range: [11/2018 -                    
                                       ] | 
                      
                     
                        | 
                           Title: HYBRID / BATTERY CONTROL: COMBINATION SWITCH: INSPECTION; 2019 - 2025 MY RAV4 HV [11/2018 -        ] | 
                      
                   
                  INSPECTION
                   
                  PROCEDURE
                   
                  1. INSPECT INTEGRATION CONTROL AND PANEL ASSEMBLY 
                  (a) Inspect EV mode switch (Integration Control and Panel Assembly) 
                  
                     
                        
                           | 
                               (1) Measure the resistance according to the value(s) in the table below. 
                              Standard Resistance:  
                              
                                 
                                 
                                 
                                 
                                    
                                       | 
                                           Tester Connection 
                                        | 
                                       
                                           Condition 
                                        | 
                                       
                                           Specified Condition 
                                        | 
                                     
                                 
                                 
                                    
                                       | 
                                           G32-6 (S) - G32-13 (GND) 
                                        | 
                                       
                                           EV mode switch (integration control and panel assembly) being pushed and held 
                                        | 
                                       
                                           Below 1 Ω 
                                        | 
                                     
                                    
                                       | 
                                           EV mode switch (integration control and panel assembly) not pushed 
                                        | 
                                       
                                           10 kΩ or higher 
                                        | 
                                     
                                 
                               
                              If the result is not as specified, replace the EV mode switch (integration control and panel assembly). 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Component without harness connected 
                                                   (EV Mode Switch (Integration Control and Panel Assembly)) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  (b) Inspect NORMAL mode switch (Integration Control and Panel Assembly) 
                  
                     
                        
                           | 
                               (1) Measure the resistance according to the value(s) in the table below. 
                              Standard Resistance:  
                              
                                 
                                 
                                 
                                 
                                    
                                       | 
                                           Tester Connection 
                                        | 
                                       
                                           Condition 
                                        | 
                                       
                                           Specified Condition 
                                        | 
                                     
                                 
                                 
                                    
                                       | 
                                           G32-8 (B) - G32-13 (GND) 
                                        | 
                                       
                                           NORMAL mode switch (integration control and panel assembly) being pushed and held 
                                        | 
                                       
                                           Below 1 Ω 
                                        | 
                                     
                                    
                                       | 
                                           NORMAL mode switch (integration control and panel assembly) not pushed 
                                        | 
                                       
                                           10 kΩ or higher 
                                        | 
                                     
                                 
                               
                              If the result is not as specified, replace the NORMAL mode switch (integration control and panel assembly). 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Component without harness connected 
                                                   (NORMAL Mode Switch (Integration Control and Panel Assembly)) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  (c) Inspect SPORT mode switch (Integration Control and Panel Assembly) 
                  
                     
                        
                           | 
                               (1) Measure the resistance according to the value(s) in the table below. 
                              Standard Resistance:  
                              
                                 
                                 
                                 
                                 
                                    
                                       | 
                                           Tester Connection 
                                        | 
                                       
                                           Condition 
                                        | 
                                       
                                           Specified Condition 
                                        | 
                                     
                                 
                                 
                                    
                                       | 
                                           G32-9 (P) - G32-13 (GND) 
                                        | 
                                       
                                           SPORT mode switch (integration control and panel assembly) being pushed and held 
                                        | 
                                       
                                           Below 1 Ω 
                                        | 
                                     
                                    
                                       | 
                                           SPORT mode switch (integration control and panel assembly) not pushed 
                                        | 
                                       
                                           10 kΩ or higher 
                                        | 
                                     
                                 
                               
                              If the result is not as specified, replace the SPORT mode switch (integration control and panel assembly). 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Component without harness connected 
                                                   (SPORT Mode Switch (Integration Control and Panel Assembly)) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  (d) Inspect the illumination: 
                  
                     
                        
                           | 
                               (1) Apply battery voltage to the integration control and panel assembly and check that the switch illuminates. 
                              OK:  
                              
                                 
                                 
                                 
                                    
                                       | 
                                           Condition 
                                        | 
                                       
                                           Specified Condition 
                                        | 
                                     
                                 
                                 
                                    
                                       | 
                                           Battery positive (+) → G32-12 (ILL+) 
                                          Battery negative (-) →G32-1 (ILL-) 
                                        | 
                                       
                                           Illuminates 
                                        | 
                                     
                                 
                               
                              If the result is not as specified, replace the combination switch. 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Component without harness connected 
                                                   (Integration Control and Panel Assembly) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  
                |