Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FHAD
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: HYBRID / BATTERY CONTROL: SERVICE PLUG GRIP: INSTALLATION; 2019 - 2024 MY RAV4 HV [11/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL SERVICE PLUG GRIP

CAUTION:

Be sure to wear insulated gloves.

NOTICE:

Before installing the service plug grip, check that no parts or tools remain and that the high voltage terminals and connectors are connected securely.

(a) While wearing insulated gloves, and temporarily install the service plug grip as indicated by the arrow (1) shown in the illustration.

(b) Rotate the handle of the service plug grip 90° toward the HV battery and slide it in the direction indicated by the arrow (3) shown in the illustration until a click sound is heard to install the service plug grip.

2. INSTALL BATTERY SERVICE HOLE COVER

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; HYBRID / BATTERY CONTROL: BATTERY COOLING FILTER: INSTALLATION+ 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; HYBRID / BATTERY CONTROL: BATTERY COOLING FILTER: INSTALLATION+ 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: BATTERY COOLING FILTER: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HYBRID / BATTERY CONTROL: BATTERY COOLING FILTER: INSTALLATION+

3. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

4. INSTALL BATTERY HOLE COVER

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

5. INSTALL REAR NO. 2 FLOOR BOARD

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

6. INSTALL DECK BOARD ASSEMBLY

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+