Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001FHAL |
Model Year Start: 2019 |
Model: RAV4 HV |
Prod Date Range: [11/2018 -
] |
Title: HYBRID / BATTERY CONTROL: BATTERY BLOWER: INSTALLATION; 2019 - 2024 MY RAV4 HV [11/2018 - ] |
INSTALLATION
PROCEDURE
1. INSTALL BATTERY COOLING BLOWER BRACKET
(a) Install the battery cooling blower bracket to the battery cooling blower assembly with the 3 bolts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the clamp.
2. INSTALL BATTERY COOLING BLOWER ASSEMBLY
(a) Install the battery cooling blower assembly to the HV battery with the 2 bolts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
NOTICE:
-
Be sure not to touch the fan part of the battery cooling blower assembly.
-
Do not lift the battery cooling blower assembly using the wire harness.
(b) Connect the battery cooling blower assembly connector.
3. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT
(a) Install the No. 1 hybrid battery intake duct to the battery cooling blower assembly with the 2 clips.
(b) Engage the 2 clamps.
4. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY
(a) Attach the 2 guides and install the rear seat cushion leg sub-assembly in the direction indicated by the arrow shown in the illustration.
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Install in this Direction
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(b) Temporarily install the rear seat cushion leg sub-assembly with the 6 bolts.
(c) Fully tighten the 6 bolts in the order shown in the illustration.
Torque:
19.5 N·m {199 kgf·cm, 14 ft·lbf}
5. INSTALL BATTERY SERVICE COVER BOARD
(a) Engage the 2 guides to install the battery service cover board to the rear seat cushion leg sub-assembly.
(b) Engage the 2 clips.
6. INSTALL NO. 2 BATTERY SERVICE COVER BOARD
(a) Engage the 5 clips and guide.
(b) Install the No. 2 battery service cover board with the 2 clips.
7. INSTALL REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
8. INSTALL NO. 3 BATTERY SERVICE COVER BOARD
(a) Engage the 5 clips and guide.
(b) Install the No. 3 battery service cover board with the 2 clips.
9. INSTALL REAR DOOR SCUFF PLATE LH
Click here
10. INSTALL REAR SEAT CUSHION LOCK HOOK
Click here
11. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY
Click here
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