Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FHM5
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 - 02/2019]
Title: A25A-FXS (FUEL): FUEL PUMP ECU: REMOVAL; 2019 MY RAV4 HV [11/2018 - 02/2019]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump control ECU removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Auxiliary battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane control system

2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Pre-collision system

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system

2019 - 2022 MY RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): INITIALIZATION

Reset back door close position

Power back door system

2019 - 2023 MY RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for HV Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. REMOVE DECK BOARD ASSEMBLY

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

3. REMOVE REAR NO. 2 FLOOR BOARD

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

4. REMOVE BATTERY HOLE COVER

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

6. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL

7. REMOVE FUEL PUMP CONTROL ECU

(a) Disconnect the 2 connectors from the fuel pump control ECU.

*A

for Type A

*B

for Type B

(b) Remove the 2 bolts and fuel pump control ECU from the body.

NOTICE:

Do not reuse the fuel pump control ECU if it has been dropped or subjected to a severe impact.

HINT:

If a malfunction such as pump lock occurs and the fuel pump is damaged, excessive current may be continuously applied to the fuel pump control ECU, damaging its internal parts. Make sure to replace the fuel pump control ECU at the same time when replacing the fuel pump.

*A

for Type A

*B

for Type B

(c) Remove the 2 bolts and fuel pump control ECU bracket from the fuel pump control ECU.

*A

for Type A

*B

for Type B