Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001FK8P |
Model Year Start: 2019 |
Model: RAV4 |
Prod Date Range: [11/2018 -
] |
Title: STEERING COLUMN: STEERING COLUMN ASSEMBLY: INSTALLATION; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 - ] |
INSTALLATION
PROCEDURE
1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
2. INSTALL STEERING COLUMN ASSEMBLY
NOTICE:
Make sure that the wire harness is not interfering with the steering column assembly.
(a) Install the steering column assembly with the bolt and 2 nuts.
Torque:
36 N·m {367 kgf·cm, 27 ft·lbf}
(b) Connect each connector and engage each wire harness clamp to the steering column assembly.
3. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY
(a) Align the matchmarks on the steering intermediate shaft assembly and steering column assembly.
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(b) Install the steering intermediate shaft assembly to the steering column assembly.
(c) Install the bolt.
Torque:
35 N·m {357 kgf·cm, 26 ft·lbf}
4. INSTALL STEERING COLUMN HOLE COVER
(a) Install the steering column hole cover with the 2 clips.
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(b) Install the clip.
(c) Return the floor carpet.
5. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY
Click here
6. INSTALL FRONT WHEEL LH
Click here
7. INSTALL NO. 1 AIR DUCT (for TMC Made)
(a) Attach the 3 claws to install a new No. 1 air duct.
*a
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View A
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Front
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(b) Install the 2 bolts.
Torque:
9.8 N·m {100 kgf·cm, 87 in·lbf}
8. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made)
(a) Attach the 3 claws to install a new No. 2 air duct sub-assembly.
*a
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View A
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Front
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(b) Install the 2 bolts.
Torque:
9.8 N·m {100 kgf·cm, 87 in·lbf}
9. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
NOTICE:
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Do not replace the spiral cable with sensor sub-assembly with the battery connected and the ignition switch ON.
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Do not rotate the spiral cable with sensor sub-assembly without the steering wheel assembly installed, with the battery connected and the ignition switch ON.
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Ensure that the steering wheel assembly is installed and aligned straight when inspecting the steering sensor.
(a) Using pliers, support the band clamp while loosened and set the turn signal switch assembly with spiral cable sub-assembly.
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(b) Attach the claw to install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly as shown in the illustration.
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Install in this Direction
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(c) Tighten the band clamp.
(d) Connect each connector to the turn signal switch assembly with spiral cable sub-assembly.
10. INSTALL UPPER STEERING COLUMN COVER
(a) Attach the 2 claws and 4 clips to connect the upper steering column cover.
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(b) Attach the claw to install the upper steering column cover.
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Install in this direction
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11. INSTALL LOWER STEERING COLUMN COVER SUB-ASSEMBLY
(a) Attach the 2 claws to install the lower steering column cover sub-assembly.
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(b) Install the 3 screws.
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12. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY
Click here
13. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
Click here
14. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY
Click here
15. INSTALL FUSE BOX OPENING COVER
Click here
16. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH
Click here
17. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Click here
18. INSTALL COWL SIDE TRIM BOARD LH
Click here
19. INSTALL FRONT DOOR SCUFF PLATE LH
Click here
20. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
21. INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY
Click here
22. CHECK STEERING WHEEL CENTER POINT
23. INSTALL STEERING WHEEL ASSEMBLY
Click here
24. INSTALL CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
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for A25A-FKS: Click here
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for A25A-FXS: Click here
25. INSTALL BATTERY HOLE COVER (for HV Model)
Click here
26. INSTALL REAR NO. 2 FLOOR BOARD (for HV Model)
Click here
27. INSTALL DECK BOARD ASSEMBLY (for HV Model)
Click here
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