Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FOLA
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 12/2021]
Title: PRE-COLLISION: PRE-COLLISION SYSTEM: HOW TO PROCEED WITH TROUBLESHOOTING; 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]

HOW TO PROCEED WITH TROUBLESHOOTING

CAUTION / NOTICE / HINT

HINT:

  • Use these procedures to troubleshoot the pre-collision system.
  • *: Use the Techstream.

PROCEDURE

1.

VEHICLE BROUGHT TO WORKSHOP

NEXT

2.

INSPECT AUXILIARY BATTERY VOLTAGE

(a) Measure the auxiliary battery voltage with the ignition switch off.

Standard voltage:

11 to 14 V

If the voltage is below 11 V, replace or recharge the auxiliary battery before proceeding to the next step.

NEXT

3.

CHECK MULTI-INFORMATION DISPLAY

(a) Check if a pre-collision system warning message is displayed on the multi-information display in the combination meter assembly.

HINT:

If more than one warning message is displayed, check in the order of A, B, C and D.

Result

Proceed to

"VSC Turned OFF Pre-Collision Brake System Unavailable" is displayed

A

"Pre-Collision System Malfunction Visit Your Dealer" is displayed

B

Any of the following messages is displayed:

  • "Pre-Collision System Unavailable"
  • "Pre-Collision System Unavailable Clean Sensor"
  • "Front Camera Unavailable"
  • "Front Camera Unavailable See Owner's Manual"

C

Pre-collision system warning message is not displayed

D

A

GO TO PROBLEM SYMPTOMS TABLE

C

GO TO STEP 6

D

GO TO STEP 9

B

4.

CHECK CAN COMMUNICATION SYSTEM*

(a) Using the Techstream, check if the CAN communication system is functioning normally.

for HV Model:

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): HOW TO PROCEED WITH TROUBLESHOOTING 2019 - 2024 MY RAV4 HV [02/2019 -        ]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): HOW TO PROCEED WITH TROUBLESHOOTING

for Gasoline Model:

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; NETWORKING: CAN COMMUNICATION SYSTEM (for Gasoline Model): HOW TO PROCEED WITH TROUBLESHOOTING

OK:

CAN communication system is functioning normally.

NG

GO TO CAN COMMUNICATION SYSTEM

for HV Model:

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): HOW TO PROCEED WITH TROUBLESHOOTING 2019 - 2024 MY RAV4 HV [02/2019 -        ]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): HOW TO PROCEED WITH TROUBLESHOOTING

for Gasoline Model:

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; NETWORKING: CAN COMMUNICATION SYSTEM (for Gasoline Model): HOW TO PROCEED WITH TROUBLESHOOTING

OK

5.

CHECK FOR DTC* (PRE-COLLISION SYSTEM)

(a) Check for DTCs.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DTC CHECK / CLEAR

Body Electrical > Pre-Collision System > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTC C142571 is output

B

A DTC other than C142571 is output

C

B

GO TO DTC CHART (C142571)

C

GO TO STEP 8

A

6.

CHECK FOR VEHICLE CONTROL HISTORY* (PRE-COLLISION SYSTEM)

(a) Check for vehicle control history and note any codes that are output.

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 06/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY

Body Electrical > Pre-Collision System > Utility

Tester Display

Vehicle Control History (RoB)

(1) Record the vehicle control history.

Result

Proceed to

Vehicle control history is not output

A

X2013, X2015, X2022, X2024, X2025, X2026 or X2028 is output

B

Vehicle control history other than X2013, X2015, X2022, X2024, X2025, X2026 and X2028 is output

C

A

USE SIMULATION METHOD TO CHECK

B

GO TO VEHICLE CONTROL HISTORY 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 06/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY

C

7.

CHECK FOR VEHICLE CONTROL HISTORY* (PRE-COLLISION SYSTEM)

(a) Clear the vehicle control history.

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 06/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY

Body Electrical > Pre-Collision System > Utility

Tester Display

Vehicle Control History (RoB)

(b) Recheck for vehicle control history.

(1) Check if the following vehicle control history is output.

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 06/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY

Body Electrical > Pre-Collision System > Utility

Tester Display

Vehicle Control History (RoB)

Result

Proceed to

Vehicle control history is not output

A

Vehicle control history is output

B

A

USE SIMULATION METHOD TO CHECK

B

GO TO VEHICLE CONTROL HISTORY 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 06/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY

8.

CHECK FOR DTC* (PRE-COLLISION SYSTEM)

(a) Clear the DTCs.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DTC CHECK / CLEAR

Body Electrical > Pre-Collision System > Clear DTCs

(b) Reproduce the detection conditions of the recorded DTC.

HINT:

Refer to the flowchart for the detection conditions for each of the DTCs.

(c) Recheck for DTCs.

(1) Attempt to duplicate the malfunction and check if the DTCs are output again.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DTC CHECK / CLEAR

Body Electrical > Pre-Collision System > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTC is output

B

A

USE SIMULATION METHOD TO CHECK

B

GO TO DIAGNOSTIC TROUBLE CODE CHART 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 06/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: DIAGNOSTIC TROUBLE CODE CHART 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: DIAGNOSTIC TROUBLE CODE CHART 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DIAGNOSTIC TROUBLE CODE CHART

9.

PROBLEM SYMPTOMS TABLE

(a) Refer to Problem Symptoms Table.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: PROBLEM SYMPTOMS TABLE

Result

Proceed to

Fault is not listed in Problem Symptoms Table.

A

Fault is listed in Problem Symptoms Table.

B

B

ADJUST, REPAIR OR REPLACE IN ACCORDANCE WITH PROBLEM SYMPTOMS TABLE

A

10.

CHECK PCS WARNING LIGHT

(a) Check the condition of the PCS warning light.

Result

Proceed to

Only the PCS warning light is illuminated.

A

The PCS warning light is not illuminated.

B

B

GO TO STEP 12

A

11.

CHECK FOR VEHICLE CONTROL HISTORY* (X2015)

(a) Check for vehicle control history and note any codes that are output.

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 06/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY

Body Electrical > Pre-Collision System > Utility

Tester Display

Vehicle Control History (RoB)

NEXT

GO TO VEHICLE CONTROL HISTORY 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 06/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY

12.

CHECK FOR DTC* (PRE-COLLISION SYSTEM)

(a) Check for DTCs.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DTC CHECK / CLEAR

Body Electrical > Pre-Collision System > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTC is output

B

B

GO TO STEP 14

A

13.

CHECK CONFIRMED DTC DETECTION CONDITION*

(a) Check detection condition for the confirmed pre-collision system DTC.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: FAIL-SAFE CHART

NEXT

END

(a) Explain to the customer the cause of the previously stored DTC and that the output reason has been cleared.

14.

CHECK FOR VEHICLE CONTROL HISTORY* (PRE-COLLISION SYSTEM)

(a) Check for vehicle control history and note any codes that are output.

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 06/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY

Body Electrical > Pre-Collision System > Utility

Tester Display

Vehicle Control History (RoB)

(1) Record the vehicle control history.

Result

Proceed to

Vehicle control history is not output

A

Vehicle control history is output

B

B

GO TO STEP 16

A

15.

CONDITIONS WHEN PRE-COLLISION SYSTEM OPERATE OR NOT OPERATE

(a) Check the conditions when pre-collision system operates or does not operate.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: PRECAUTION

Result

Proceed to

Any condition is met.

A

No condition is met.

B

A

END (OPERATION/NO OPERATION CONDITIONS OF PRE-COLLISION SYSTEM IS MET)

B

GO TO STEP 17

16.

CHECK FOR VEHICLE CONTROL HISTORY* (PRE-COLLISION SYSTEM)

(a) Check for vehicle control history and note any codes that are output.

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 06/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY

HINT:

Based on the customer's inquiry, check the corresponding factors in the vehicle control history, such as the detection time and date, trip information and elapsed time.

NEXT

END

(a) Explain to the customer the cause of the previously stored vehicle control history and that the output reason has been cleared.

17.

INSPECT MILLIMETER WAVE RADAR SENSOR ASSEMBLY* (FRONT BEAM AXIS MISALIGNMENT READING)

NOTICE:

Before performing beam axis adjustment, check the fitting of the front bumper cover and radiator grille assembly and confirm that there is no warping or deformation.

(a) Adjust the reflector height.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: ADJUSTMENT 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: ADJUSTMENT

(b) Place the reflector.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: ADJUSTMENT 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: ADJUSTMENT

(c) Connect the Techstream to the DLC3.

(d) Turn the ignition switch to ON.

(e) Turn the Techstream on.

(f) Turn the cruise control main switch on.

(g) Enter the following menus: Body Electrical / Front Radar Sensor / Utility / Front Beam Axis Misalignment Reading.

Body Electrical > Front Radar Sensor > Utility

Tester Display

Front Beam Axis Misalignment Reading

(h) Check the amount of misalignment and make a note.

Standard (before performing adjustment):

Front beam axis misalignment value

Vertical

-5.0 to 5.0 deg.

Horizontal

-0.5 to 0.5 deg.

Result

Proceed to

Front beam axis misalignment value is within the specified range.

A

Front beam axis misalignment value is not within the specified range.

B

A

USE SIMULATION METHOD TO CHECK

B

PERFORM FRONT BEAM AXIS ADJUSTMENT 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: ADJUSTMENT 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: ADJUSTMENT