Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FOLP
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 12/2021]
Title: PRE-COLLISION: PRE-COLLISION SYSTEM: U023587; Lost Communication with Cruise Control Front Distance Range Sensor Missing Message; 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]

DTC

U023587

Lost Communication with Cruise Control Front Distance Range Sensor Missing Message

DESCRIPTION

The forward recognition camera is connected to the millimeter wave radar sensor assembly via the CAN communication line. When the signal from the millimeter wave radar sensor assembly is interrupted, the forward recognition camera outputs U023587.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

U023587

Lost Communication with Cruise Control Front Distance Range Sensor Missing Message

Once 3 seconds elapse after turning the ignition switch to ON, a communication malfunction between the millimeter wave radar sensor assembly continues for approximately 2 seconds or more.

  • Local bus (Open or short)
  • Forward recognition camera
  • Millimeter wave radar sensor assembly

Pattern

DTC output part name

(Display on Techstream)

Suspected Area (Malfunction Status)

Millimeter Wave Radar Sensor Assembly

(Front Radar Sensor)

Forward Recognition Camera

(Pre-collision System)

U010487

U023587

○: DTC is output

-: DTC is not output

Pattern 1

Local bus (Open or short)

Forward recognition camera (Internal malfunction)

Millimeter wave radar sensor assembly (Internal malfunction)

Pattern 2

-

Forward recognition camera (Internal malfunction)

Millimeter wave radar sensor assembly (Internal malfunction)

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When replacing the forward recognition camera, always replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored.
  • If the forward recognition camera has been replaced with a new one, be sure to perform forward recognition camera adjustment.

    HINT:

    Forward recognition camera adjustment can be performed by using either "One Time Recognition" or "Sequential Recognition".

    One Time Recognition:

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; CRUISE CONTROL: FRONT CAMERA: ADJUSTMENT (ONE TIME RECOGNITION) 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; CRUISE CONTROL: FRONT CAMERA: ADJUSTMENT (ONE TIME RECOGNITION)

    Sequential Recognition:

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; CRUISE CONTROL: FRONT CAMERA: ADJUSTMENT (SEQUENTIAL RECOGNITION) 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; CRUISE CONTROL: FRONT CAMERA: ADJUSTMENT (SEQUENTIAL RECOGNITION)

  • When replacing the millimeter wave radar sensor assembly, always replace it with a new one. If a millimeter wave radar sensor assembly which was installed to another vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored.
  • If the millimeter wave radar sensor assembly has been replaced with a new one, be sure to perform Front Beam Axis Adjustment.

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: ADJUSTMENT 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: ADJUSTMENT

  • Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) auxiliary battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.
  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

  • Before troubleshooting, perform CAN bus diagnostics and check that there are no malfunctions in ECUs connected to the CAN communication system.

PROCEDURE

1.

CHECK FOR DTC

(a) Check for DTCs.

Body Electrical > Front Radar Sensor > Trouble Codes

Body Electrical > Pre-Collision System > Trouble Codes

Pattern

DTC Output Part Name

(Display on Techstream / Output DTC)

Millimeter Wave Radar Sensor Assembly

(Front Radar Sensor)

Forward Recognition Camera

(Pre-Collision System)

Pattern 1

U010487

U023587

Pattern 2

-

U023587

Result

Proceed to

Pattern 1

A

Pattern 2

B

B

GO TO STEP 6

A

2.

CHECK CAN MAIN WIRE (FORWARD RECOGNITION CAMERA CAN MAIN WIRE)

(a) Disconnect the cable from the negative (-) auxiliary battery terminal.

(b) Disconnect the P8 forward recognition camera connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

P8-6 (CANH) - P8-12 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

P8-6 (CANH) - G114-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

P8-12 (CANL) - G114-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

P8-6 (CANH) - G114-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

P8-12 (CANL) - G114-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

NG

GO TO STEP 4

OK

3.

CHECK FORWARD RECOGNITION CAMERA

(a) Replace the forward recognition camera.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; CRUISE CONTROL: FRONT CAMERA: REMOVAL

(b) Clear the DTCs.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DTC CHECK / CLEAR

Body Electrical > Pre-Collision System > Clear DTCs

(c) Make sure that the DTC detection conditions are met.

HINT:

If the detection conditions are not met, the system cannot detect the malfunction.

(d) Recheck for DTCs and check that no DTCs are output.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DTC CHECK / CLEAR

Body Electrical > Pre-Collision System > Trouble Codes

OK:

DTC U023587 is not output.

OK

END (FORWARD RECOGNITION CAMERA WAS DEFECTIVE)

NG

REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY

4.

CHECK CAN MAIN WIRE (MILLIMETER WAVE RADAR SENSOR ASSEMBLY CAN MAIN WIRE)

(a) Reconnect the P8 forward recognition camera connector.

(b) Disconnect the B9 millimeter wave radar sensor assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

B9-5 (CA1P) - B9-6 (CA1N)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

B9-5 (CA1P) - G114-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

B9-6 (CA1N) - G114-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

B9-5 (CA1P) - G114-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

B9-6 (CA1N) - G114-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

NG

REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR

OK

5.

CHECK FORWARD RECOGNITION CAMERA

(a) Replace the forward recognition camera.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; CRUISE CONTROL: FRONT CAMERA: REMOVAL

(b) Clear the DTCs.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DTC CHECK / CLEAR

Body Electrical > Pre-Collision System > Clear DTCs

(c) Make sure that the DTC detection conditions are met.

HINT:

If the detection conditions are not met, the system cannot detect the malfunction.

(d) Recheck for DTCs and check that no DTCs are output.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DTC CHECK / CLEAR

Body Electrical > Pre-Collision System > Trouble Codes

OK:

DTC U023587 is not output.

OK

END (FORWARD RECOGNITION CAMERA WAS DEFECTIVE)

NG

REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY

6.

CHECK FORWARD RECOGNITION CAMERA

(a) Replace the forward recognition camera.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; CRUISE CONTROL: FRONT CAMERA: REMOVAL

(b) Clear the DTCs.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DTC CHECK / CLEAR

Body Electrical > Pre-Collision System > Clear DTCs

(c) Make sure that the DTC detection conditions are met.

HINT:

If the detection conditions are not met, the system cannot detect the malfunction.

(d) Recheck for DTCs and check that no DTCs are output.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: DTC CHECK / CLEAR

Body Electrical > Pre-Collision System > Trouble Codes

OK:

DTC U023587 is not output.

OK

END (FORWARD RECOGNITION CAMERA WAS DEFECTIVE)

NG

REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY