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                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001FPEQ | 
                      
                     
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                           Model Year Start: 2019 | 
                        
                           Model: RAV4 | 
                        
                           Prod Date Range: [11/2018 -                    
                                       ] | 
                      
                     
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                           Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM (for Gasoline Model): No Heating at All; 2019 - 2025 MY RAV4 [11/2018 -        ] | 
                      
                   
                  
                   
                  DESCRIPTION
                  If warm air is not discharged (airflow volume control is normal), the following malfunctions are possible. 
                  
                     
                        
                        
                     
                     
                        
                           | 
                               Malfunction Status 
                            | 
                           
                               Factor 
                            | 
                         
                     
                     
                        
                           
                              
                                 
                                    - 
No heating at all (airflow volume control is normal)
 
                                    - 
Air outlet temperature does not increase (airflow volume control is normal)
 
                                  
                               
                            | 
                           
                              
                                 
                                    - 
Low engine coolant temperature
 
                                    - 
Air mix damper and link operation (jamming)
 
                                    - 
Warm-up control
 
                                    - 
Heater core closed waterway
 
                                  
                               
                            | 
                         
                     
                   
                   
                  PROCEDURE
                   
                  
                     
                        
                           | 
                               1.  
                            | 
                           
                               READ VALUE USING TECHSTREAM (COOLANT TEMPERATURE) 
                            | 
                         
                     
                   
                  (a) Connect the Techstream to the DLC3. 
                  (b) Turn the ignition switch to ON. 
                  (c) Turn the Techstream on. 
                  (d) Enter the following menus: Powertrain / Engine / Data List. 
                  (e) Read the Data List according to the display on the Techstream. 
                  Powertrain > Engine
                  
                     
                        
                        
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Display 
                            | 
                           
                               Measurement Item 
                            | 
                           
                               Range 
                            | 
                           
                               Normal Condition 
                            | 
                           
                               Diagnostic Note 
                            | 
                         
                     
                     
                        
                           | 
                               Coolant Temperature 
                            | 
                           
                               Engine coolant temperature 
                            | 
                           
                               Min.: -40°C (-40°F), Max.: 140°C (284°F) 
                            | 
                           
                               75 to 100°C (167 to 212°F): After warming up 
                            | 
                           
                               This is the engine coolant temperature. 
                              
                                 HINT: 
                                 
                                    - 
After warming up the engine, the engine coolant temperature will be 75 to 100°C (167 to 212°F).
 
                                    - 
After a long soak, the engine coolant temperature, intake air temperature and ambient air temperature will be approximately equal.
 
                                    - 
If the value is -40°C (-40°F), or higher than 135°C (275°F), the sensor circuit is open or shorted.
 
                                    - 
Check if the engine overheats if the value indicated is higher than 135°C (275°F).
 
                                  
                               
                            | 
                         
                     
                   
                  Powertrain > Engine > Data List
                  
                     
                        
                     
                     
                        
                           | 
                               Tester Display 
                            | 
                         
                     
                     
                        
                           | 
                               Coolant Temperature 
                            | 
                         
                     
                   
                  OK:  
                  The value of the display does not change frequently. 
                  
                  
                     
                        
                           
                              
                                 | 
OK
 | 
                               
                              
                                 
                                     
                                  | 
                               
                            
                         | 
                      
                   
                   
                  
                     
                        
                           | 
                               2.  
                            | 
                           
                               PERFORM ACTIVE TEST USING TECHSTREAM (SERVO PULSE) 
                            | 
                         
                     
                   
                  (a) Connect the Techstream to the DLC3. 
                  (b) Turn the ignition switch to ON. 
                  (c) Turn the Techstream on. 
                  (d) Enter the following menus: Body Electrical / Air Conditioner / Active Test. 
                  (e) for Automatic Air Conditioning System: 
                  (1) Check the operation by referring to the table below. 
                  Body Electrical > Air Conditioner > Active Test
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Display 
                            | 
                           
                               Measurement Item 
                            | 
                           
                               Control Range 
                            | 
                           
                               Diagnostic Note 
                            | 
                         
                     
                     
                        
                           | 
                               Air Mix Servo Targ Pulse(D) 
                            | 
                           
                               No. 1 air conditioning radiator damper servo sub-assembly (driver side air mix) pulse 
                            | 
                           
                               Min.: 128 
                              Max.: 383 
                            | 
                           
                               Operates between 165 to 257 pulses 
                            | 
                         
                        
                           | 
                               Air Mix Servo Targ Pulse(P) 
                            | 
                           
                               No. 1 air conditioning radiator damper servo sub-assembly (front passenger side air mix) pulse 
                            | 
                           
                               Min.: 128 
                              Max.: 383 
                            | 
                           
                               Operates between 255 to 347 pulses 
                            | 
                         
                     
                   
                  Body Electrical > Air Conditioner > Active Test
                  
                     
                        
                     
                     
                        
                           | 
                               Tester Display 
                            | 
                         
                     
                     
                        
                           | 
                               Air Mix Servo Targ Pulse(D) 
                            | 
                         
                     
                   
                  Body Electrical > Air Conditioner > Active Test
                  
                     
                        
                     
                     
                        
                           | 
                               Tester Display 
                            | 
                         
                     
                     
                        
                           | 
                               Air Mix Servo Targ Pulse(P) 
                            | 
                         
                     
                   
                  OK:  
                  Damper servo motor is operated. 
                  (f) for Manual Air Conditioning System: 
                  (1) Check the operation by referring to the table below. 
                  Body Electrical > Air Conditioner > Active Test
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Display 
                            | 
                           
                               Measurement Item 
                            | 
                           
                               Control Range 
                            | 
                           
                               Diagnostic Note 
                            | 
                         
                     
                     
                        
                           | 
                               Air Mix Servo Targ Pulse(D) 
                            | 
                           
                               No. 1 air conditioning radiator damper servo sub-assembly (air mix) pulse 
                            | 
                           
                               Min.: 128 
                              Max.: 383 
                            | 
                           
                               Operates between 165 to 257 pulses 
                            | 
                         
                     
                   
                  OK:  
                  Damper servo motor is operated. 
                  Body Electrical > Air Conditioner > Active Test
                  
                     
                        
                     
                     
                        
                           | 
                               Tester Display 
                            | 
                         
                     
                     
                        
                           | 
                               Air Mix Servo Targ Pulse(D) 
                            | 
                         
                     
                   
                  
                  
                  
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