Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001FYHL |
Model Year Start: 2019 |
Model: RAV4 HV |
Prod Date Range: [11/2018 - 02/2019] |
Title: NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): Check Bus 5 Lines for Short Circuit; 2019 MY RAV4 HV [11/2018 - 02/2019] |
Check Bus 5 Lines for Short Circuit
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DESCRIPTION
There may be a short circuit between the CAN main bus wire and/or CAN branch lines when the resistance between terminals 15 (CA5H) and 16 (CA5L) of the central gateway ECU (network gateway ECU) is below 54 Ω.
Symptom
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Trouble Area
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Resistance between terminals 15 (CA5H) and 16 (CA5L) of the central gateway ECU (network gateway ECU) is below 54 Ω.
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Short in CAN main bus wire
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Short in CAN branch wire
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Central gateway ECU (network gateway ECU)
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Headlight ECU sub-assembly LH
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Headlight ECU sub-assembly RH
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Position control ECU assembly
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Main body ECU (multiplex network body ECU)
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Certification ECU (smart key ECU assembly)
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Air conditioning amplifier assembly
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Multiplex network door ECU*
-
Combination meter assembly
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No. 1 CAN junction connector
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No. 5 CAN junction connector
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No. 7 CAN junction connector
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WIRING DIAGRAM
CAUTION / NOTICE / HINT
CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.
HINT:
-
Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
-
When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.
PROCEDURE
1.
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CHECK FOR SHORT IN CAN BUS WIRES (NO. 1 CAN JUNCTION CONNECTOR)
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(a) Disconnect the cable from the negative (-) auxiliary battery terminal.
(b) Disconnect the No. 1 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 1 CAN Junction Connector)
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*b
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to No. 7 CAN Junction Connector
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*c
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to Certification ECU (Smart Key ECU Assembly)
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*d
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to No. 5 CAN Junction Connector
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*e
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to Main Body ECU (Multiplex Network Body ECU)
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*f
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to Air Conditioning Amplifier Assembly
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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G96-1 (CANH) - G96-12 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 7 CAN junction connector
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G96-2 (CANH) - G96-13 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Certification ECU (smart key ECU assembly)
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G96-3 (CANH) - G96-14 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 5 CAN junction connector
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G96-4 (CANH) - G96-15 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Main body ECU (multiplex network body ECU)
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G96-5 (CANH) - G96-16 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Air conditioning amplifier assembly
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Result
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Proceed to
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OK
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A
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NG (No. 5 CAN junction connector CAN main wire)
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B
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NG (No. 7 CAN junction connector CAN main wire)
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C
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NG (Wire to ECU or sensor)
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D
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A |
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REPLACE NO. 1 CAN JUNCTION CONNECTOR
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B
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|
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2.
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CHECK FOR SHORT IN CAN BUS WIRES (NO. 5 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G96 No. 1 CAN junction connector.
(b) Disconnect the No. 5 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 5 CAN Junction Connector)
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*b
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to No. 1 CAN Junction Connector
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*c
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to Headlight ECU Sub-assembly RH
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*d
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to Central Gateway ECU (Network Gateway ECU)
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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G105-9 (CANH) - G105-20 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 1 CAN junction connector
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G105-10 (CANH) - G105-21 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Headlight ECU sub-assembly RH
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G105-11 (CANH) - G105-22 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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Central gateway ECU (network gateway ECU)
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Result
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Proceed to
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OK
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A
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NG (Central gateway ECU [network gateway ECU] CAN main wire)
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B
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NG (No. 1 CAN junction connector CAN main wire)
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C
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NG (Wire to ECU or sensor)
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D
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A |
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REPLACE NO. 5 CAN JUNCTION CONNECTOR
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C |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 5 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION CONNECTOR)
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B
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|
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3.
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CHECK FOR SHORT IN CAN BUS WIRES (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 5 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G105 No. 5 CAN junction connector.
(b) Disconnect the central gateway ECU (network gateway ECU) connector.
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|
*a
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Front view of wire harness connector
(to Central Gateway ECU [Network Gateway ECU])
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|
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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G72-15 (CA5H) - G72-16 (CA5L)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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NG |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 5 CAN JUNCTION CONNECTOR)
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4.
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CHECK FOR SHORT IN CAN BUS WIRES (NO. 7 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G96 No. 1 CAN junction connector.
(b) Disconnect the No. 7 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 7 CAN Junction Connector)
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*b
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to No. 1 CAN Junction Connector
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*c
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to Combination Meter Assembly
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*d
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to Multiplex Network Door ECU (w/ Power Back Door System)
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*e
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to Position Control ECU Assembly
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*f
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to Headlight ECU Sub-assembly LH
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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N52-1 (CANH) - N52-7 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 1 CAN junction connector
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N52-2 (CANH) - N52-8 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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Combination meter assembly
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N52-3 (CANH) - N52-9 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Multiplex network door ECU*
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N52-4 (CANH) - N52-10 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Position control ECU assembly
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N52-5 (CANH) - N52-11 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Headlight ECU sub-assembly LH
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Result
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Proceed to
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OK
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A
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NG (Combination meter assembly CAN main wire)
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B
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NG (No. 1 CAN junction connector CAN main wire)
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C
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NG (Wire to ECU or sensor)
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D
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A |
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REPLACE NO. 7 CAN JUNCTION CONNECTOR
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C |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 7 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION CONNECTOR)
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B
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|
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5.
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CHECK FOR SHORT IN CAN BUS WIRES (COMBINATION METER ASSEMBLY - NO. 1 CAN JUNCTION CONNECTOR)
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(a) Reconnect the N52 No. 7 CAN junction connector.
(b) Disconnect the combination meter assembly connector.
|
|
*a
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Front view of wire harness connector
(to Combination Meter Assembly)
|
|
|
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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G18-9 (CANH) - G18-25 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
|
NG |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (COMBINATION METER ASSEMBLY - NO. 7 CAN JUNCTION CONNECTOR)
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6.
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CHECK FOR SHORT IN CAN BUS WIRES (ECU, SENSOR)
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(a) Reconnect all wire harness connectors.
(b) Disconnect the connector that includes terminals CANH and CANL from the ECU or sensor to which the short circuited branch wire is connected.
Click here
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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G72-15 (CA5H) - G72-16 (CA5L)
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Cable disconnected from negative (-) auxiliary battery terminal
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54 to 69 Ω
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HINT:
-
If the resistance becomes normal (between 54 and 69 Ω) when the connector is disconnected from the ECU or sensor, there may be a short in the ECU or sensor.
-
If the resistance does not become normal when the connector is disconnected from the ECU or sensor, check for a short in the wire harness and repair or replace the wire harness or connector if necessary.
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*a
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Component with harness connected
(Central Gateway ECU [Network Gateway ECU])
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|
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OK |
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REPLACE ECU OR SENSOR
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NG |
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REPAIR OR REPLACE HARNESS OR CONNECTOR
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