Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001GIKG
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 12/2021]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE PEDAL STROKE SENSOR (w/o Vacuum Brake Booster): REMOVAL; 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal stroke sensor assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Brake pedal stroke sensor assembly
  • Clear the zero point calibration data and stored linear solenoid valve calibration data
  • Perform initialization and calibration of the linear solenoid valve
  • Perform yaw rate and acceleration sensor zero point calibration
  • DTCs are stored
  • ABS warning light illuminates
  • Brake warning light / yellow (minor malfunction) illuminates
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL 2019 MY RAV4 HV [02/2019 - 10/2019]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2020 MY RAV4 RAV4 HV [10/2019 - 06/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

3. REMOVE FRONT DOOR SCUFF PLATE LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+ 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+

4. REMOVE COWL SIDE TRIM BOARD LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+

5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+

6. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY

(a) Disconnect the connector from the brake pedal stroke sensor assembly.

(b) Remove the 2 nuts and brake pedal stroke sensor assembly from the brake pedal support assembly.

NOTICE:

  • Do not drop the brake pedal stroke sensor assembly.
  • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.