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                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001GIKR | 
                      
                     
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                           Model Year Start: 2019 | 
                        
                           Model: RAV4 | 
                        
                           Prod Date Range: [11/2018 - 10/2019] | 
                      
                     
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                           Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL; 2019 MY RAV4 RAV4 HV [11/2018 - 10/2019] | 
                      
                   
                  REMOVAL
                   
                  CAUTION / NOTICE / HINT
                  The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below. 
                  Necessary Procedures After Parts Removed/Installed/Replaced
                  
                     
                        
                        
                        
                        
                     
                     
                        
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                               Replaced Part or Performed Procedure 
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                               Necessary Procedure 
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                               Effect/Inoperative Function when Necessary Procedure not Performed 
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                               Link 
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                               Battery terminal is disconnected/reconnected 
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                               Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) 
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                               Stop and start system 
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                               Perform steering sensor zero point calibration 
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                               Lane control system 
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                               Parking support brake system (for Gasoline model)* 
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                               Pre-collision system 
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                               Memorize steering angle neutral point 
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                               Parking assist monitor system 
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                               Panoramic view monitor system (for Gasoline model) 
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                               Reset back door close position 
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                               Power back door system (for Gasoline model) 
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                               Back door lock initialization 
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                               Power door lock control system 
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                               Replacement of brake actuator assembly 
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                               Operate the electric parking brake switch assembly 
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                               Parking brake indicator light blinks when the engine switch is first turned on (IG) 
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                               Perform system variant learning and acceleration sensor zero point calibration 
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                                    - 
VSC is disabled or malfunctions
 
                                    - 
DTCs are output
 
                                    - 
Slip indicator light illuminates
 
                                    - 
ABS warning light illuminates
 
                                  
                               
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                  NOTICE: 
                  After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal. 
                  Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
                  
                     
                        
                        
                     
                     
                        
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                               System Name 
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                               See Procedure 
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                               Vehicle enrolled in Toyota Entune system or safety connect system 
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                               6 minutes 
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                               Vehicle not enrolled in Toyota Entune system and safety connect system 
                            | 
                           
                               1 minute 
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                  PROCEDURE
                   
                  1.   PRECAUTION 
                  CAUTION: 
                  Be sure to read precaution thoroughly before servicing. 
                   
                  
                     
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w/ Occupant Classification System:
Click here
                                 
                                    
                                        
                                    
                                 
                                 
                                    
                                        
                                    
                                 
                              
                            
                         
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w/o Occupant Classification System:
Click here
                                 
                                    
                                        
                                    
                                 
                              
                            
                         
                      
                   
                  NOTICE: 
                  After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                   
                  3. REMOVE NO. 1 AIR DUCT (for TMC Made) 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                   
                  4. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made) 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                   
                  5. REMOVE STOP LIGHT SWITCH ASSEMBLY 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  6. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  7. DISCONNECT BRAKE PEDAL SUPPORT ASSEMBLY 
                  
                     
                        
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                               (a) Disconnect the connector and disengage the 2 clamps. 
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                               (b) Remove the bolt and disconnect the brake pedal support assembly from the instrument panel reinforcement assembly. 
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                  8. REMOVE BRAKE PEDAL RETURN SPRING 
                  
                     
                        
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                               (a) Remove the brake pedal return spring from the brake pedal support assembly. 
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                  9. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  10. REMOVE PUSH ROD PIN 
                  
                     
                        
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                               (a) Remove the clip and push rod pin. 
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                  11. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY 
                  
                     
                        
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                               (a) w/ clip: 
                              (1) Remove the 2 clips from the brake pedal support assembly. 
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                               (b) Remove the 4 nuts and brake pedal support assembly. 
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                  12. REMOVE BRAKE PEDAL PAD 
                  (a) Remove the brake pedal pad from the brake pedal support assembly. 
                  
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