Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H3FU
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [02/2019 -           ]
Title: HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P06B01C,...,P32CF87; Generator Control Module Position Sensor REF Power Source Circuit Voltage Out of Range; 2019 - 2024 MY RAV4 HV [02/2019 -        ]

DTC

P06B01C

Generator Control Module Position Sensor REF Power Source Circuit Voltage Out of Range

DTC

P06D61C

Generator Control Module Offset Power Circuit Voltage Out of Range

DTC

P0A1A47

Generator Control Module Watchdog / Safety MC Failure

DTC

P0A1A49

Generator Control Module Internal Electronic Failure

DTC

P0A1C47

Drive Motor "B" Control Module Watchdog / Safety MCU Failure

DTC

P0A1C49

Drive Motor "B" Control Module Internal Electronic Failure

DTC

P1C2A1C

Generator A/D Converter Circuit Circuit Voltage Out of Range

DTC

P1C2A49

Generator A/D Converter Circuit Internal Electronic Failure

DTC

P1C2B1C

Drive Motor "A" Control Module A/D Converter Circuit Voltage Out of Range

DTC

P1C2B49

Drive Motor "A" Control Module A/D Converter Circuit Internal Electronic Failure

DTC

P1C2C1C

Drive Motor "B" Control Module AD Converter Circuit Voltage Out of Range

DTC

P1C2C49

Drive Motor "B" Control Module AD Converter Circuit Internal Electronic Failure

DTC

P1C601F

Generator Control Module Position Sensor REF Power Source Circuit Intermittent

DTC

P1C621F

Generator Control Module Offset Power Circuit Intermittent

DTC

P262C1C

Drive Motor "B" Control Module Offset Power Circuit Voltage Out of Range

DTC

P310A1F

Communication Error from Drive Motor "B" to Drive Motor "A" Circuit Intermittent

DTC

P310A83

Communication Error from Drive Motor "B" to Drive Motor "A" Value of Signal Protection Calculation Incorrect

DTC

P310A86

Communication Error from Drive Motor "B" to Drive Motor "A" Signal (Some Circuit Quantity, Reported via Serial Data) Invalid

DTC

P310A87

Communication Error from Drive Motor "B" to Drive Motor "A" Missing Message

DTC

P310B83

Communication Error from Drive Motor "A" to Drive Motor "B" Value of Signal Protection Calculation Incorrect

DTC

P310B86

Communication Error from Drive Motor "A" to Drive Motor "B" Signal (Some Circuit Quantity, Reported via Serial Data) Invalid

DTC

P310B87

Communication Error from Drive Motor "A" to Drive Motor "B" Missing Message

DTC

P313383

Communication Error from Generator to Drive Motor "A" Value of Signal Protection Calculation Incorrect

DTC

P313386

Communication Error from Generator to Drive Motor "A" Signal Invalid

DTC

P313387

Communication Error from Generator to Drive Motor "A" Missing Message

DTC

P313483

Communication Error from Drive Motor "A" to Generator Value of Signal Protection Calculation Incorrect

DTC

P313486

Communication Error from Drive Motor "A" to Generator Signal Invalid

DTC

P313487

Communication Error from Drive Motor "A" to Generator Missing Message

DTC

P32BF1F

Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Circuit Intermittent

DTC

P32BF83

Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Value of Signal Protection Calculation Incorrect

DTC

P32BF86

Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Signal (Some Circuit Quantity, Reported via Serial Data) Invalid

DTC

P32BF87

Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Missing Message

DTC

P32CF83

Lost Communication between Drive Motor "A" and "B" (Drive Motor "B") Value of Signal Protection Calculation Incorrect

DTC

P32CF86

Lost Communication between Drive Motor "A" and "B" (Drive Motor "B") Signal (Some Circuit Quantity, Reported via Serial Data) Invalid

DTC

P32CF87

Lost Communication between Drive Motor "A" and "B" (Drive Motor "B") Missing Message

DESCRIPTION

The motor generator control ECU (MG ECU), which is built into the inverter with converter assembly, monitors its internal operation and will store DTCs if it detects a malfunction. If any of the following DTCs are output, replace the inverter with converter assembly.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P06B01C

Generator Control Module Position Sensor REF Power Source Circuit Voltage Out of Range

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P06D61C

Generator Control Module Offset Power Circuit Voltage Out of Range

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P0A1A47

Generator Control Module Watchdog / Safety MC Failure

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P0A1A49

Generator Control Module Internal Electronic Failure

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P0A1C47

Drive Motor "B" Control Module Watchdog / Safety MCU Failure

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P0A1C49

Drive Motor "B" Control Module Internal Electronic Failure

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P1C2A1C

Generator A/D Converter Circuit Circuit Voltage Out of Range

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P1C2A49

Generator A/D Converter Circuit Internal Electronic Failure

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P1C2B1C

Drive Motor "A" Control Module A/D Converter Circuit Voltage Out of Range

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P1C2B49

Drive Motor "A" Control Module A/D Converter Circuit Internal Electronic Failure

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P1C2C1C

Drive Motor "B" Control Module AD Converter Circuit Voltage Out of Range

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P1C2C49

Drive Motor "B" Control Module AD Converter Circuit Internal Electronic Failure

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P1C601F

Generator Control Module Position Sensor REF Power Source Circuit Intermittent

Motor generator control ECU internal malfunction detected when DTC P0C7917, P0D3319, P1C5D19, P1C5F19 or P1C5E19 is stored.

(1 trip detection logic)

Inverter with converter assembly

Does not come on

Master Warning:

Does not come on

P1C621F

Generator Control Module Offset Power Circuit Intermittent

Motor generator control ECU internal malfunction detected when DTC P0C7917, P0D3319, P1C5D19, P1C5F19 or P1C5E19 is stored.

(1 trip detection logic)

Inverter with converter assembly

Does not come on

Master Warning:

Does not come on

P262C1C

Drive Motor "B" Control Module Offset Power Circuit Voltage Out of Range

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P310A1F

Communication Error from Drive Motor "B" to Drive Motor "A" Circuit Intermittent

Communication error (circuit intermittent from rear motor to motor) detected when DTC P0C7917, P0D3319, P1C5D19, P1C5F19 or P1C5E19 is stored.

(1 trip detection logic)

Inverter with converter assembly

Does not come on

Master Warning:

Does not come on

P310A83

Communication Error from Drive Motor "B" to Drive Motor "A" Value of Signal Protection Calculation Incorrect

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P310A86

Communication Error from Drive Motor "B" to Drive Motor "A" Signal (Some Circuit Quantity, Reported via Serial Data) Invalid

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P310A87

Communication Error from Drive Motor "B" to Drive Motor "A" Missing Message

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P310B83

Communication Error from Drive Motor "A" to Drive Motor "B" Value of Signal Protection Calculation Incorrect

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P310B86

Communication Error from Drive Motor "A" to Drive Motor "B" Signal (Some Circuit Quantity, Reported via Serial Data) Invalid

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P310B87

Communication Error from Drive Motor "A" to Drive Motor "B" Missing Message

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P313383

Communication Error from Generator to Drive Motor "A" Value of Signal Protection Calculation Incorrect

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P313386

Communication Error from Generator to Drive Motor "A" Signal Invalid

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P313387

Communication Error from Generator to Drive Motor "A" Missing Message

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P313483

Communication Error from Drive Motor "A" to Generator Value of Signal Protection Calculation Incorrect

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P313486

Communication Error from Drive Motor "A" to Generator Signal Invalid

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P313487

Communication Error from Drive Motor "A" to Generator Missing Message

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P32BF1F

Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Circuit Intermittent

Communication error (circuit intermittent from rear motor to generator) detected when DTC P0C7917, P0D3319, P1C5D19, P1C5F19 or P1C5E19 is stored.

(1 trip detection logic)

Inverter with converter assembly

Does not come on

Master Warning:

Does not come on

P32BF83

Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Value of Signal Protection Calculation Incorrect

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P32BF86

Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Signal (Some Circuit Quantity, Reported via Serial Data) Invalid

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P32BF87

Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Missing Message

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P32CF83

Lost Communication between Drive Motor "A" and "B" (Drive Motor "B") Value of Signal Protection Calculation Incorrect

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P32CF86

Lost Communication between Drive Motor "A" and "B" (Drive Motor "B") Signal (Some Circuit Quantity, Reported via Serial Data) Invalid

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P32CF87

Lost Communication between Drive Motor "A" and "B" (Drive Motor "B") Missing Message

Motor generator control ECU internal malfunction

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

MONITOR DESCRIPTION

The motor generator control ECU monitors its internal operation and will illuminate the MIL and store a DTC if it detects a malfunction.

MONITOR STRATEGY

Related DTCs

P06B0 (INF P06B01C): Sensor Power Supply "A" Circuit (31V for Drive Motor "A"/Generator)

P06D6 (INF P06D61C): Sensor Reference Voltage "F" Circuit (2.5V for Drive Motor "A"/Generator)

P0A1A (INF P0A1A47/P0A1A49): Generator Control Module

P0A1C (INF P0A1C47/P0A1C49): Drive Motor "B" Control Module

P1C2A (INF P1C2A49/P1C2A1C): Generator Control Module A/D Processing

P1C2B (INF P1C2B49/P1C2B1C): Drive Motor "A" Control Module A/D Processing

P1C2C (INF P1C2C49/P1C2C1C): Drive Motor "B" Control Module A/D Processing

P262C (INF P262C1C): Sensor Reference Voltage "G" Circuit (2.5V for Drive Motor "B")

P310A (INF P310A83/P310A86/P310A87): Lost Communication With Drive Motor "B" Control Module

P310B (INF P310B83/P310B86/P310B87): Lost Communication With Drive Motor "A" Control Module (Drive Motor "B" Control Module)

P3133 (INF P313383/P313386/P313387): Lost Communication With Generator Control Module

P3134 (INF P313483/P313486/P313487): Lost Communication With Drive Motor "A" Control Module

P32BF (INF P32BF83/P32BF86/P32BF87): Lost Communication With Drive Motor "B" Control Module (Generator Control Module)

P32CF (INF P32CF83/P32CF86/P32CF87): Lost Communication With Generator Control Module (Drive Motor "B" Control Module)

Required sensors/components

Motor generator control ECU

Frequency of operation

Continuous

Duration

TMC's intellectual property

MIL operation

Immediately

Sequence of operation

None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored

TMC's intellectual property

Other conditions belong to TMC's intellectual property

-

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property

-

COMPONENT OPERATING RANGE

Motor generator control ECU

DTC P06B0 (INF P06B01C) is not detected

DTC P06D6 (INF P06D61C) is not detected

DTC P0A1A (INF P0A1A47/P0A1A49) is not detected

DTC P0A1C (INF P0A1C47/P0A1C49) is not detected

DTC P1C2A (INF P1C2A49/P1C2A1C) is not detected

DTC P1C2B (INF P1C2B49/P1C2B1C) is not detected

DTC P1C2C (INF P1C2C49/P1C2C1C) is not detected

DTC P262C (INF P262C1C) is not detected

DTC P310A (INF P310A83/P310A86/P310A87) is not detected

DTC P310B (INF P310B83/P310B86/P310B87) is not detected

DTC P3133 (INF P313383/P313386/P313387) is not detected

DTC P3134 (INF P313483/P313486/P313487) is not detected

DTC P32BF (INF P32BF83/P32BF86/P32BF87) is not detected

DTC P32CF (INF P32CF83/P32CF86/P32CF87) is not detected

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): UTILITY

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DTC CHECK / CLEAR

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for 2 minutes or more.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. With ignition switch ON and wait for 15 seconds or more. [*1]

    HINT:

    [*1]: Normal judgment procedure.

    The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

  7. Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.

PROCEDURE

1.

REFER TO REPLACE INVERTER WITH CONVERTER ASSEMBLY PARTS

Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DTC CHECK / CLEAR

NEXT

COMPLETED