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                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001H3MI | 
                      
                     
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                           Model Year Start: 2019 | 
                        
                           Model: RAV4 HV | 
                        
                           Prod Date Range: [02/2019 -                    
                                       ] | 
                      
                     
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                           Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P0ABF28; Hybrid/EV Battery Current Sensor "A" Signal Bias Level Out of Range / Zero Adjustment Failure; 2019 - 2025 MY RAV4 HV [02/2019 -        ] | 
                      
                   
                  
                     
                        
                           | 
                               DTC 
                            | 
                           
                               P0ABF28 
                            | 
                           
                               Hybrid/EV Battery Current Sensor "A" Signal Bias Level Out of Range / Zero Adjustment Failure 
                            | 
                         
                     
                   
                   
                  DESCRIPTION
                  Refer to the description for DTC P0ABF11. 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                  
                     
                        
                        
                        
                        
                        
                        
                     
                     
                        
                           | 
                               DTC No. 
                            | 
                           
                               Detection Item 
                            | 
                           
                               DTC Detection Condition 
                            | 
                           
                               Trouble Area 
                            | 
                           
                               MIL 
                            | 
                           
                               Warning Indicate 
                            | 
                         
                     
                     
                        
                           | 
                               P0ABF28 
                            | 
                           
                               Hybrid/EV Battery Current Sensor "A" Signal Bias Level Out of Range / Zero Adjustment Failure 
                            | 
                           
                               The offset value of the battery current sensor is excessively large. 
                              (1 trip detection logic) 
                            | 
                           
                              
                                 
                                    - 
Battery voltage sensor
 
                                    - 
HV battery junction block assembly
 
                                    - 
Hybrid battery thermistor
 
                                  
                               
                            | 
                           
                               Comes on 
                            | 
                           
                               Master Warning: 
                              Comes on 
                            | 
                         
                     
                   
                  Related Data List
                  
                     
                        
                        
                     
                     
                        
                           | 
                               DTC No. 
                            | 
                           
                               Data List 
                            | 
                         
                     
                     
                        
                           | 
                               P0ABF28 
                            | 
                           
                              
                                 
                                    - 
Hybrid Battery Current for Hybrid Battery Control *1
 
                                    - 
Hybrid Battery Current
 
                                  
                               
                            | 
                         
                     
                   
                  HINT: 
                  *1: The value of "Hybrid Battery Current for Hybrid Battery Control" usually changes by 4 A or more while the vehicle is accelerating and decelerating. 
                   
                  MONITOR DESCRIPTION
                  If the battery voltage sensor detects a malfunction in the battery current sensor, the hybrid vehicle control ECU assembly will illuminate the MIL and store a DTC. 
                   
                  MONITOR STRATEGY
                  
                     
                        
                        
                     
                     
                        
                           | 
                               Related DTCs 
                            | 
                           
                               P0AC0 (INF P0ABF28): Current sensor malfunction 
                            | 
                         
                        
                           | 
                               Required sensors/components 
                            | 
                           
                               Battery current sensor 
                            | 
                         
                        
                           | 
                               Frequency of operation 
                            | 
                           
                               Continuous 
                            | 
                         
                        
                           | 
                               Duration 
                            | 
                           
                               TMC's intellectual property 
                            | 
                         
                        
                           | 
                               MIL operation 
                            | 
                           
                               1 driving cycle 
                            | 
                         
                        
                           | 
                               Sequence of operation 
                            | 
                           
                               None 
                            | 
                         
                     
                   
                   
                  TYPICAL ENABLING CONDITIONS
                  
                     
                        
                        
                     
                     
                        
                           | 
                               The monitor will run whenever the following DTCs are not stored 
                            | 
                           
                               TMC's intellectual property 
                            | 
                         
                        
                           | 
                               Other conditions belong to TMC's intellectual property 
                            | 
                           
                               - 
                            | 
                         
                     
                   
                   
                  TYPICAL MALFUNCTION THRESHOLDS
                  
                     
                        
                        
                     
                     
                        
                           | 
                               TMC's intellectual property 
                            | 
                           
                               - 
                            | 
                         
                     
                   
                   
                  COMPONENT OPERATING RANGE
                  
                     
                        
                        
                     
                     
                        
                           | 
                               Battery voltage sensor 
                            | 
                           
                               DTC P0AC0 (INF P0ABF28) is not detected 
                            | 
                         
                     
                   
                   
                  CONFIRMATION DRIVING PATTERN
                  
                     HINT: 
                     
                        - 
After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.
Click here
                                 
                                    
                                        
                                    
                                 
                              
                            
                         
                        - 
When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.
Click here
                                 
                                    
                                        
                                    
                                 
                                 
                                    
                                        
                                    
                                 
                              
                            
                         
                      
                   
                  
                     
                        - 
Connect the Techstream to the DLC3.
 
                        - 
Turn the ignition switch to ON and turn the Techstream on.
 
                        - 
Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
 
                        - 
Turn the ignition switch off and wait for 2 minutes or more.
 
                        - 
Drive the vehicle on urban roads for approximately 10 minutes. [*1]
 
                        - 
Turn the ignition switch off and wait for 2 minutes or more. [*2]
 
                        - 
Turn the ignition switch to ON and turn the Techstream on. [*3]
 
                        - 
With ignition switch ON and wait for 10 seconds or more. [*4]
HINT: 
                           [*1] to [*4]: Normal judgment procedure. 
                           The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs. 
                         
                        - 
Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
 
                        - 
Check the DTC judgment result.
                              HINT: 
                              
                                 - 
If the judgment result shows NORMAL, the system is normal.
 
                                 - 
If the judgment result shows ABNORMAL, the system has a malfunction.
 
                                 - 
If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.
 
                               
                            
                         
                      
                   
                   
                  WIRING DIAGRAM
                  Refer to the wiring diagram for DTC P0ABF11. 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                   
                  CAUTION / NOTICE / HINT
                  
                  NOTICE: 
                  After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  PROCEDURE
                   
                  
                     
                        
                           | 
                               1.  
                            | 
                           
                               CHECK DTC OUTPUT (HYBRID CONTROL) 
                            | 
                         
                     
                   
                  (a) Connect the Techstream to the DLC3. 
                  (b) Turn the ignition switch to ON. 
                  (c) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. 
                  (d) Check for DTCs. 
                  Powertrain > Hybrid Control > Trouble Codes
                  
                     
                        
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                               Result 
                            | 
                           
                               Proceed to 
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                           | 
                               "P0AFC00, P0AFC96 or P0A9563" is not output. 
                            | 
                           
                               A 
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                           | 
                               "P0AFC00, P0AFC96 or P0A9563" is also output. 
                            | 
                           
                               B 
                            | 
                         
                     
                   
                  (e) Turn the ignition switch off. 
                  
                  
                     
                        
                           
                              
                                 | 
A
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                                  | 
                               
                            
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                               2.  
                            | 
                           
                               CHECK HARNESS AND CONNECTOR (BATTERY VOLTAGE SENSOR - HV BATTERY JUNCTION BLOCK ASSEMBLY) 
                            | 
                         
                     
                   
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                  
                  
                     
                        
                           
                              
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OK
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                               3.  
                            | 
                           
                               READ VALUE USING GTS (HYBRID/EV BATTERY CURRENT, HYBRID /EV BATTERY CURRENT SENSOR POWER SUPPLY VOLTAGE) 
                            | 
                         
                     
                   
                  CAUTION: 
                  Be sure to wear insulated gloves and protective goggles. 
                  Pre-procedure1 
                  (a) Check that the service plug grip is not installed. 
                  NOTICE: 
                  After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction. 
                  (b) Remove the No. 1 HV battery cover panel RH. 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                  
                     
                        
                           | 
                               (c) Disconnect the z20 battery current sensor connector. 
                            | 
                           
                              
                            | 
                         
                     
                   
                  (d) Connect the cable to the negative (-) auxiliary battery terminal. 
                  (e) Turn the ignition switch to ON. 
                  Procedure1 
                  (f) Read the Data List. 
                  Powertrain > Hybrid Control > Data List
                  
                     
                        
                     
                     
                        
                           | 
                               Tester Display 
                            | 
                         
                     
                     
                        
                           | 
                               Hybrid/EV Battery Current 
                            | 
                         
                        
                           | 
                               Hybrid/EV Battery Current Sensor Power Supply Voltage 
                            | 
                         
                     
                   
                  Standard:  
                  
                     
                        
                        
                     
                     
                        
                           | 
                               Data List 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               Hybrid/EV Battery Current 
                            | 
                           
                               Below -200 A 
                            | 
                         
                        
                           | 
                               Hybrid/EV Battery Current Sensor Power Supply Voltage 
                            | 
                           
                               4.5 to 5.5 V 
                            | 
                         
                     
                   
                  
                     
                        
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                               Result 
                            | 
                           
                               Proceed to 
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                               Within the specified range above 
                            | 
                           
                               A 
                            | 
                         
                        
                           | 
                               Other than above 
                            | 
                           
                               B 
                            | 
                         
                     
                   
                  Post-procedure1 
                  (g) Turn the ignition switch off. 
                  (h) Disconnect the cable from the negative (-) auxiliary battery terminal. 
                  (i) Reconnect the z20 battery current sensor connector. 
                  
                  
                     
                        
                           
                              
                                 | 
A
 | 
                               
                              
                                 
                                     
                                  | 
                               
                            
                         | 
                      
                   
                   
                  
                     
                        
                           | 
                               4.  
                            | 
                           
                               REPLACE HV BATTERY JUNCTION BLOCK ASSEMBLY 
                            | 
                         
                     
                   
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                  
                     
                        
                           
                              
                                 | 
NEXT
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                                  | 
                               
                            
                         | 
                      
                   
                   
                  
                  (a) Connect the Techstream to the DLC3. 
                  (b) Turn the ignition switch to ON. 
                  (c) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. 
                  (d) Clear the DTCs and freeze frame data. 
                  Powertrain > Hybrid Control > Clear DTCs
                  (e) Drive the vehicle on urban roads for approximately 10 minutes. 
                  (f) Turn the ignition switch off and wait for 2 minutes or more. 
                  (g) Turn the ignition switch to ON and wait for 10 seconds or more. 
                  
                     
                        
                           
                              
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NEXT
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                           | 
                               6.  
                            | 
                           
                               RECONFIRM DTC OUTPUT (HYBRID CONTROL) 
                            | 
                         
                     
                   
                  (a) Connect the Techstream to the DLC3. 
                  (b) Turn the ignition switch to ON. 
                  (c) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. 
                  (d) Read output DTCs. 
                  Powertrain > Hybrid Control > Trouble Codes
                  (e) Turn the ignition switch off. 
                  
                     
                        
                           | 
                               Result 
                            | 
                           
                               Proceed to 
                            | 
                         
                     
                     
                        
                           | 
                               P0ABF28 is not output. 
                            | 
                           
                               A 
                            | 
                         
                        
                           | 
                               P0ABF28 is output. 
                            | 
                           
                               B 
                            | 
                         
                     
                   
                  
                     
                        
                           | A | 
                           
                               
                            | 
                           
                               COMPLETED 
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