INSTALLATION

PROCEDURE

1. INSTALL REAR TRACTION MOTOR FILLER PLUG

HINT:

There is no need to remove this unless the rear traction motor filler plug is replaced.

(a) Using a 10 mm hexagon socket wrench, install the rear traction motor filler plug and a new gasket to the rear traction motor with transaxle assembly.

Torque:

39 N·m {398 kgf·cm, 29 ft·lbf}

2. TEMPORARILY INSTALL FRONT DIFFERENTIAL SUPPORT ASSEMBLY

(a) Temporarily install the front differential support assembly to the rear traction motor with transaxle assembly with 2 new bolts.

HINT:

Bolt Length: 55 mm (2.17 in.)

3. INSTALL WIRE HARNESS CLAMP BRACKET

(a) Install the 3 wire harness clamp brackets to the rear traction motor with transaxle assembly with the 4 bolts.

	Bolt A
	Bolt B

Torque:

for bolt A :

10 N·m {102 kgf·cm, 7 ft·lbf}

for bolt B :

8.0 N·m {82 kgf·cm, 71 in·lbf}

4. INSTALL REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY

(a) Using an engine sling device and chain block, hold the rear traction motor with transaxle assembly.

(b) Temporarily install the 2 upper differential mount stoppers and 2 lower differential mount stoppers, rear traction motor with transaxle assembly to the rear suspension member sub-assembly with 3 new bolts.

*1	Upper Differential Mount Stopper
*2	Lower Differential Mount Stopper
	Bolt A
	Bolt B

(c) Tighten the 5 bolts.

Torque:

for bolt A :

86 N·m {877 kgf·cm, 63 ft·lbf}

for bolt B :

130 N·m {1326 kgf·cm, 96 ft·lbf}

for bolt C :

55 N·m {561 kgf·cm, 41 ft·lbf}

NOTICE:

After tightening bolt B, make sure that the inner cylinder mark and rubber part mark are positioned as shown in the illustration.

HINT:

Tightening order: Tighten bolt (C) → Tighten bolt (B) → Tighten bolt (A)

*a	Inner Cylinder Mark
*b	Rubber Part Mark
	Bolt A
	Bolt B
	Bolt C

(d) Remove the engine sling device and chain block.

5. INSTALL REAR TRACTION MOTOR CABLE

CAUTION:

Be sure to wear insulated gloves.

HINT:

Unnecessary to remove the rear traction motor cable unless inspection or replacement.

(a) Clean the area around the terminal of the rear traction motor cable, and then blow air on the terminal to remove dust and other foreign matter.

(b) Using an insulated tool, install the rear traction motor cable to the rear traction motor with transaxle assembly with the 3 bolts. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf}

(c) Engage the 2 claws to install a new motor cable terminal cap to the rear traction motor with transaxle assembly.

(d) Slide the cover on the top side of the rear traction motor cable.

Slide cover on top side

(e) Install the 4 bolts of the rear traction motor cable. Torque: 22 N·m {224 kgf·cm, 16 ft·lbf}

6. CONNECT WIRE HARNESS

(a) Attach the 4 clamps to connect the wire harness to the rear traction motor with transaxle assembly and rear suspension member sub-assembly.

*a Temperature Sensor Connector *b Resolver Sensor Connector

(b) Connect the resolver sensor connector.

(c) Connect the temperature sensor connector.

7. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

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8. INSTALL REAR DRIVE SHAFT ASSEMBLY

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9. ADD HYBRID TRANSAXLE FLUID

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10. INSPECT HYBRID TRANSAXLE FLUID

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11. INSPECT FOR HYBRID TRANSAXLE FLUID LEAK

12. INSTALL SERVICE PLUG GRIP

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13. INSTALL BATTERY SERVICE HOLE COVER

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14. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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15. INSTALL BATTERY HOLE COVER

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16. INSTALL REAR NO. 2 FLOOR BOARD

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17. INSTALL DECK BOARD ASSEMBLY

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18. PERFORM RESOLVER LEARNING

NOTICE:

If the rear traction motor with transaxle assembly has been replaced, make sure to perform resolver learning.

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