Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H3YQ
Model Year Start: 2019 Model: RAV4 Prod Date Range: [02/2019 -           ]
Title: HEATING / AIR CONDITIONING: FRONT EVAPORATOR TEMPERATURE SENSOR: REMOVAL; 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]

REMOVAL

PROCEDURE

1. REMOVE BLOWER ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; HEATING / AIR CONDITIONING: BLOWER UNIT: REMOVAL

2. REMOVE AIR CONDITIONING HARNESS ASSEMBLY

(a) for A25A-FXS:

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+

(b) for A25A-FKS:

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): DISASSEMBLY+ 2021 - 2024 MY RAV4 [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): DISASSEMBLY+

3. REMOVE HEATER PIPE GROMMET

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+

4. REMOVE HEATER CLAMP

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+

5. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+

6. REMOVE COOLING UNIT PARTS

(a) for A25A-FXS:

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+

(b) for A25A-FKS:

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): DISASSEMBLY+ 2021 - 2024 MY RAV4 [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): DISASSEMBLY+

7. REMOVE COOLER EXPANSION VALVE

(a) for A25A-FXS:

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+

(b) for A25A-FKS:

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): DISASSEMBLY+ 2021 - 2024 MY RAV4 [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): DISASSEMBLY+

8. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) for A25A-FXS:

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY+

(b) for A25A-FKS:

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): DISASSEMBLY+ 2021 - 2024 MY RAV4 [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): DISASSEMBLY+

9. REMOVE NO. 1 COOLER THERMISTOR

(a) Remove the No. 1 cooler thermistor.

*A

for A25A-FXS

*B

for A25A-FKS

*C

for Type A

*D

for Type B