Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H5IQ
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [02/2019 - 08/2020]
Title: NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): Motor Generator Control ECU Communication Stop Mode; 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]

Motor Generator Control ECU Communication Stop Mode

DESCRIPTION

Detection Item

Symptom

Trouble Area

Motor Generator Control ECU Communication Stop Mode

Any of the following conditions are met:

  • Communication stop for "Motor Generator" and/or "Rear Motor Generator" is indicated on the "Communication Bus Check" screen of the Techstream.

    Click here 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): PROBLEM SYMPTOMS TABLE 2020 MY RAV4 HV [06/2020 - 08/2020]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): PROBLEM SYMPTOMS TABLE

  • Communication stop history for "Motor Generator" and/or "Rear Motor Generator" is indicated on the "Communication Bus Check (Detail)" screen of the Techstream. (The Lost Communication Time value for "Motor Generator" and/or "Rear Motor Generator" is 6 or more.)

    Click here 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): PROBLEM SYMPTOMS TABLE 2020 MY RAV4 HV [06/2020 - 08/2020]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): PROBLEM SYMPTOMS TABLE

  • Communication system DTCs (DTCs that start with U) that correspond to "Motor Generator Control ECU Communication Stop Mode" in "DTC Combination Table" are output.

    Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): DTC COMBINATION TABLE 2020 MY RAV4 HV [10/2019 - 06/2020]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): DTC COMBINATION TABLE 2020 MY RAV4 HV [06/2020 - 08/2020]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): DTC COMBINATION TABLE

  • Inverter with converter assembly branch wire or connector
  • Power source circuit of inverter with converter assembly
  • Inverter with converter assembly ground circuit
  • Inverter with converter assembly

WIRING DIAGRAM

CAUTION / NOTICE / HINT

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.

NOTICE:

  • Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output.

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): HOW TO PROCEED WITH TROUBLESHOOTING

  • Inspect the fuses for circuits related to this system before performing the following procedure.
  • Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) auxiliary battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.
  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

  • Some parts must be initialized and set when replacing or removing and installing parts.

    Click here 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2020 MY RAV4 RAV4 HV [10/2019 - 06/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

  • After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.

    DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.

  • After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal.

    Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): DIAGNOSIS SYSTEM 2020 MY RAV4 HV [10/2019 - 06/2020]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): DIAGNOSIS SYSTEM 2020 MY RAV4 HV [06/2020 - 08/2020]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): DIAGNOSIS SYSTEM

HINT:

  • Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
  • When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.

PROCEDURE

1.

CHECK VEHICLE TYPE

(a) Check for vehicle type.

Result

Proceed to

for 2WD

A

for AWD

B
B

GO TO STEP 4

A

2.

CHECK FOR OPEN IN CAN BUS WIRE (INVERTER WITH CONVERTER ASSEMBLY BRANCH WIRE)

(a) Disconnect the cable from the negative (-) auxiliary battery terminal.

(b) Disconnect the inverter with converter assembly connector.

*a

Front view of wire harness connector

(to Inverter with Converter Assembly)

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A51-1 (CANH) - A51-7 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

54 to 69 Ω
NG

REPAIR OR REPLACE CAN BRANCH WIRE OR CONNECTOR
OK

3.

CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT)

(a) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A51-23 (GND2) - Body ground

Cable disconnected from negative (-) auxiliary battery terminal

Below 1 Ω

A51-24 (GND1) - Body ground

Cable disconnected from negative (-) auxiliary battery terminal

Below 1 Ω

*a

Front view of wire harness connector

(to Inverter with Converter Assembly)

(b) Reconnect the cable to the negative (-) auxiliary battery terminal.

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2020 MY RAV4 RAV4 HV [10/2019 - 06/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

A51-5 (+B2) - Body ground

Ignition switch ON

11 to 14 V

Ignition switch off

Below 1 V

A51-6 (+B) - Body ground

Ignition switch ON

11 to 14 V

Ignition switch off

Below 1 V

A51-12 (IGCT) - Body ground

Ignition switch ON

11 to 14 V

Ignition switch off

Below 1 V
OK

REPLACE INVERTER WITH CONVERTER ASSEMBLY 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for 2WD): REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for 2WD): REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.

CHECK FOR OPEN IN CAN BUS WIRE (INVERTER WITH CONVERTER ASSEMBLY BRANCH WIRE)

(a) Disconnect the cable from the negative (-) auxiliary battery terminal.

(b) Disconnect the inverter with converter assembly connector.

*a

Front view of wire harness connector

(to Inverter with Converter Assembly)

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A87-22 (CANH) - A87-31 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

54 to 69 Ω

A87-24 (CNH2) - A87-33 (CNL2)

Cable disconnected from negative (-) auxiliary battery terminal

54 to 69 Ω
NG

REPAIR OR REPLACE CAN BRANCH WIRE OR CONNECTOR
OK

5.

CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT)

(a) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A87-9 (GND1) - Body ground

Cable disconnected from negative (-) auxiliary battery terminal

Below 1 Ω

A87-8 (GND2) - Body ground

Cable disconnected from negative (-) auxiliary battery terminal

Below 1 Ω

*a

Front view of wire harness connector

(to Inverter with Converter Assembly)

(b) Reconnect the cable to the negative (-) auxiliary battery terminal.

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2020 MY RAV4 RAV4 HV [10/2019 - 06/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

A87-35 (+B2) - Body ground

Ignition switch ON

11 to 14 V

Ignition switch off

Below 1 V

A87-36 (+B) - Body ground

Ignition switch ON

11 to 14 V

Ignition switch off

Below 1 V

A87-26 (IGCT) - Body ground

Ignition switch ON

11 to 14 V

Ignition switch off

Below 1 V
OK

REPLACE INVERTER WITH CONVERTER ASSEMBLY 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL 2020 MY RAV4 HV [10/2019 - 06/2020]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR