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                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001H5IX | 
                      
                     
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                           Model Year Start: 2019 | 
                        
                           Model: RAV4 HV | 
                        
                           Prod Date Range: [02/2019 - 12/2021] | 
                      
                     
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                           Title: NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): Open in Bus 2 Main Bus Line; 2019 - 2021 MY RAV4 HV [02/2019 - 12/2021] | 
                      
                   
                  
                     
                        
                           | 
                               Open in Bus 2 Main Bus Line 
                            | 
                         
                     
                   
                   
                  DESCRIPTION
                  There may be a short circuit between the CAN main bus wire and/or CAN branch wire when the resistance between terminals 18 (CA4H) and 17 (CA4L) of the central gateway ECU (network gateway ECU) is below 54 Ω. 
                  
                     
                        
                        
                     
                     
                        
                           | 
                               Symptom 
                            | 
                           
                               Trouble Area 
                            | 
                         
                     
                     
                        
                           | 
                               Resistance between terminals 18 (CA4H) and 17 (CA4L) of the central gateway ECU (network gateway ECU) is below 54 Ω. 
                            | 
                           
                              
                                 
                                    - 
Open in CAN main bus wire
 
                                    - 
Central gateway ECU (network gateway ECU)
 
                                    - 
ECM
 
                                    - 
No. 3 CAN junction connector
 
                                  
                               
                            | 
                         
                     
                   
                  This malfunction is not related to the lines of a CAN branch or to ECUs or sensors connected to a CAN branch. 
                   
                  WIRING DIAGRAM
                   
                   
                  CAUTION / NOTICE / HINT
                  CAUTION: 
                  When performing the confirmation driving pattern, obey all speed limits and traffic laws. 
                  
                  
                     HINT: 
                     
                        - 
Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
 
                        - 
When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.
 
                      
                   
                   
                  PROCEDURE
                   
                  
                     
                        
                           | 
                               1.  
                            | 
                           
                               CHECK FOR OPEN IN CAN BUS WIRE (NO. 3 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                  (a) Disconnect the cable from the negative (-) auxiliary battery terminal. 
                  (b) Disconnect the No. 3 CAN junction connector. 
                   
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               *a 
                            | 
                           
                               Front view of wire harness connector 
                              (to No. 3 CAN Junction Connector) 
                            | 
                           
                               *b 
                            | 
                           
                               to Central Gateway ECU (Network Gateway ECU) 
                            | 
                         
                        
                           | 
                               *c 
                            | 
                           
                               to ECM 
                            | 
                           
                               - 
                            | 
                           
                               - 
                            | 
                         
                     
                   
                  (c) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                           
                               Connected to 
                            | 
                         
                     
                     
                        
                           | 
                               G103-1 (CANH) - G103-11 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) auxiliary battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                           
                               Central gateway ECU (network gateway ECU) 
                            | 
                         
                        
                           | 
                               G103-3 (CANH) - G103-13 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) auxiliary battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                           
                               ECM 
                            | 
                         
                     
                   
                  
                     
                        
                           | 
                               Result 
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                               Proceed to 
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                           | 
                               OK 
                            | 
                           
                               A 
                            | 
                         
                        
                           | 
                               NG (Central gateway ECU [network gateway ECU] CAN main wire) 
                            | 
                           
                               B 
                            | 
                         
                        
                           | 
                               NG (ECM CAN main wire) 
                            | 
                           
                               C 
                            | 
                         
                     
                   
                  
                     
                        
                           | A | 
                           
                               
                            | 
                           
                               REPLACE NO. 3 CAN JUNCTION CONNECTOR 
                            | 
                         
                     
                   
                  
                  
                     
                        
                           
                              
                                 | 
B
 | 
                               
                              
                                 
                                     
                                  | 
                               
                            
                         | 
                      
                   
                   
                  
                     
                        
                           | 
                               2.  
                            | 
                           
                               CHECK FOR OPEN IN CAN BUS WIRE (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 3 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                  (a) Reconnect the G103 No. 3 CAN junction connector. 
                  
                     
                        
                           | 
                               (b) Disconnect the central gateway ECU (network gateway ECU) connector. 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Front view of wire harness connector 
                                                   (to Central Gateway ECU [Network Gateway ECU]) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  (c) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               G72-18 (CA4H) - G72-17 (CA4L) 
                            | 
                           
                               Cable disconnected from negative (-) auxiliary battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                         
                     
                   
                  
                  
                     
                        
                           | NG | 
                           
                               
                            | 
                           
                               REPAIR OR REPLACE CAN MAIN BUS WIRE OR CONNECTOR (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 3 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                   
                  
                     
                        
                           | 
                               3.  
                            | 
                           
                               CHECK FOR OPEN IN CAN BUS WIRE (ECM - NO. 3 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                  (a) Reconnect the G103 No. 3 CAN junction connector. 
                  
                     
                        
                           | 
                               (b) Disconnect the ECM connector. 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Front view of wire harness connector 
                                                   (to ECM) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  (c) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               A24-8 (CANH) - A24-18 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) auxiliary battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                         
                     
                   
                  
                  
                     
                        
                           | NG | 
                           
                               
                            | 
                           
                               REPAIR OR REPLACE CAN MAIN BUS WIRE OR CONNECTOR (ECM - NO. 3 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                  
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