Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001H5J7 |
Model Year Start: 2019 |
Model: RAV4 HV |
Prod Date Range: [02/2019 - 08/2020] |
Title: NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): Open in Bus 4 Main Bus Line; 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020] |
Open in Bus 4 Main Bus Line
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DESCRIPTION
There may be a short circuit between the CAN main bus wire and/or CAN branch lines when the resistance between terminals 22 (CA2H) and 7 (CA2L) of the central gateway ECU (network gateway ECU) is below 54 Ω.
Symptom
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Trouble Area
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Resistance between terminals 22 (CA2H) and 7 (CA2L) of the central gateway ECU (network gateway ECU) is below 54 Ω.
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-
Open in CAN main bus wire
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Central gateway ECU (network gateway ECU)
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Airbag ECU assembly
-
No. 1 CAN junction connector
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No. 4 CAN junction connector
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No. 6 CAN junction connector
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This malfunction is not related to the lines of a CAN branch or to ECUs or sensors connected to a CAN branch.
WIRING DIAGRAM
CAUTION / NOTICE / HINT
CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.
HINT:
-
Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
-
When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.
PROCEDURE
1.
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CHECK FOR OPEN IN CAN BUS WIRE (NO. 1 CAN JUNCTION CONNECTOR)
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(a) Disconnect the cable from the negative (-) auxiliary battery terminal.
(b) Disconnect the No. 1 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 1 CAN Junction Connector)
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*b
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to No. 4 CAN Junction Connector
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*c
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to No. 6 CAN Junction Connector
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-
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-
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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G96-9 (CANH) - G96-20 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 4 CAN junction connector
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G96-10 (CANH) - G96-21 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 6 CAN junction connector
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Result
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Proceed to
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OK
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A
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NG (No. 6 CAN junction connector CAN main wire)
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B
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NG (No. 4 CAN junction connector CAN main wire)
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C
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A |
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REPLACE NO. 1 CAN JUNCTION CONNECTOR
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B
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|
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2.
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CHECK FOR OPEN IN CAN BUS WIRE (NO. 6 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G96 No. 1 CAN junction connector.
(b) Disconnect the No. 6 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 6 CAN Junction Connector)
|
*b
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to Central Gateway ECU (Network Gateway ECU)
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*c
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to No. 1 CAN Junction Connector
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-
|
-
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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M31-3 (CANH) - M31-9 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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Central gateway ECU (network gateway ECU)
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M31-4 (CANH) - M31-10 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 1 CAN junction connector
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Result
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Proceed to
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OK
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A
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NG (Central gateway ECU [network gateway ECU] CAN main wire)
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B
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NG (No. 1 CAN junction connector CAN main wire)
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C
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A |
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REPLACE NO. 6 CAN JUNCTION CONNECTOR
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C |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 6 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION CONNECTOR)
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3.
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CHECK FOR OPEN IN CAN BUS WIRE (NO. 4 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G96 No. 1 CAN junction connector.
(b) Disconnect the No. 4 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 4 CAN Junction Connector)
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*b
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to Airbag ECU Assembly
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*c
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to No. 1 CAN Junction Connector
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-
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-
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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G104-2 (CANH) - G104-8 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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Airbag ECU assembly
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G104-4 (CANH) - G104-10 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 1 CAN junction connector
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Result
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Proceed to
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OK
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A
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NG (Airbag ECU assembly CAN main wire)
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B
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NG (No. 1 CAN junction connector CAN main wire)
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C
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A |
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REPLACE NO. 4 CAN JUNCTION CONNECTOR
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C |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 4 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION CONNECTOR)
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4.
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CHECK FOR OPEN IN CAN BUS WIRE (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 6 CAN JUNCTION CONNECTOR)
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(a) Reconnect the M31 No. 6 CAN junction connector.
(b) Disconnect the central gateway ECU (network gateway ECU) connector.
|
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*a
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Front view of wire harness connector
(to Central Gateway ECU [Network Gateway ECU])
|
|
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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G72-22 (CA2H) - G72-7 (CA2L)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
|
NG |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 6 CAN JUNCTION CONNECTOR)
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5.
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CHECK FOR OPEN IN CAN BUS WIRE (AIRBAG ECU ASSEMBLY - NO. 4 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G104 No. 4 CAN junction connector.
(b) Disconnect the airbag ECU assembly connector.
w/ Occupant Classification System: Click here
w/o Occupant Classification System: Click here
|
|
*a
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Front view of wire harness connector
(to Airbag ECU Assembly)
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|
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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G70-26 (CANH) - G70-27 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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NG |
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REPLACE CAN MAIN WIRE AND CONNECTOR (AIRBAG ECU ASSEMBLY - NO. 4 CAN JUNCTION CONNECTOR)
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