Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001H5JF |
Model Year Start: 2019 |
Model: RAV4 HV |
Prod Date Range: [02/2019 - 12/2021] |
Title: NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): Check Bus 5 Line for Short to GND; 2019 - 2021 MY RAV4 HV [02/2019 - 12/2021] |
Check Bus 5 Line for Short to GND
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DESCRIPTION
There may be a short circuit between one of the CAN bus wires and GND when there is no resistance between terminal 15 (CA5H) of the central gateway ECU (network gateway ECU) and terminal 4 (CG) of the DLC3, or terminal 16 (CA5L) of the central gateway ECU (network gateway ECU) and terminal 4 (CG) of the DLC3.
Symptom
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Trouble Area
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There is no resistance between terminal 15 (CA5H) of the central gateway ECU (network gateway ECU) and terminal 4 (CG) of the DLC3, or terminal 16 (CA5L) of the central gateway ECU (network gateway ECU) and terminal 4 (CG) of the DLC3.
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Short to GND in CAN main bus wire
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Short to GND in CAN branch wire
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Central gateway ECU (network gateway ECU)
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Headlight ECU sub-assembly LH*1
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Headlight ECU sub-assembly RH*1
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Position control ECU assembly*2
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Main body ECU (multiplex network body ECU)
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Certification ECU (smart key ECU assembly)*3
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Air conditioning amplifier assembly
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Multiplex network door ECU*4
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Combination meter assembly
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No. 1 CAN junction connector
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No. 5 CAN junction connector
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No. 7 CAN junction connector
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WIRING DIAGRAM
CAUTION / NOTICE / HINT
CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.
HINT:
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Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
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When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.
PROCEDURE
1.
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CHECK FOR SHORT TO GND IN CAN BUS WIRE (NO. 1 CAN JUNCTION CONNECTOR)
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(a) Disconnect the cable from the negative (-) auxiliary battery terminal.
(b) Disconnect the No. 1 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 1 CAN Junction Connector)
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*b
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to No. 7 CAN Junction Connector
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*c
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to Certification ECU (Smart Key ECU Assembly) (w/ Smart Key System)
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*d
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to No. 5 CAN Junction Connector
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*e
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to Main Body ECU (Multiplex Network Body ECU)
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*f
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to Air Conditioning Amplifier Assembly
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*g
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Front view of DLC3
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-
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-
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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G96-1 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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No. 7 CAN junction connector
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G96-12 (CANL) - G114-4 (CG)
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G96-2 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Certification ECU (smart key ECU assembly)*
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G96-13 (CANL) - G114-4 (CG)
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G96-3 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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No. 5 CAN junction connector
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G96-14 (CANL) - G114-4 (CG)
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G96-4 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Main body ECU (multiplex network body ECU)
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G96-15 (CANL) - G114-4 (CG)
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G96-5 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Air conditioning amplifier assembly
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G96-16 (CANL) - G114-4 (CG)
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Result
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Proceed to
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OK
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A
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NG (No. 5 CAN junction connector CAN main wire)
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B
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NG (No. 7 CAN junction connector CAN main wire)
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C
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NG (Wire to ECU or sensor)
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D
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A |
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REPLACE NO. 1 CAN JUNCTION CONNECTOR
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B
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|
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2.
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CHECK FOR SHORT TO GND IN CAN BUS WIRE (NO. 5 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G96 No. 1 CAN junction connector.
(b) Disconnect the No. 5 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 5 CAN Junction Connector)
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*b
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Front view of DLC3
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*c
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to No. 1 CAN Junction Connector
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*d
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to Headlight ECU Sub-assembly RH (w/ Headlight ECU)
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*e
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to Central Gateway ECU (Network Gateway ECU)
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-
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-
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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G105-9 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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No. 1 CAN junction connector
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G105-20 (CANL) - G114-4 (CG)
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G105-10 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Headlight ECU sub-assembly RH*
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G105-21 (CANL) - G114-4 (CG)
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G105-11 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Central gateway ECU (network gateway ECU)
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G105-22 (CANL) - G114-4 (CG)
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Result
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Proceed to
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OK
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A
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NG (Central gateway ECU [network gateway ECU] CAN main wire)
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B
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NG (No. 1 CAN junction connector CAN main wire)
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C
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NG (Wire to ECU or sensor)
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D
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A |
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REPLACE NO. 5 CAN JUNCTION CONNECTOR
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C |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 5 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION CONNECTOR)
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B
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3.
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CHECK FOR SHORT TO GND IN CAN BUS WIRE (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 5 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G105 No. 5 CAN junction connector.
(b) Disconnect the central gateway ECU (network gateway ECU) connector.
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*a
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Front view of wire harness connector
(to Central Gateway ECU [Network Gateway ECU])
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*b
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Front view of DLC3
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|
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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G72-15 (CA5H) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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G72-16 (CA5L) - G114-4 (CG)
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NG |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 5 CAN JUNCTION CONNECTOR)
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4.
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CHECK FOR SHORT TO GND IN CAN BUS WIRE (NO. 7 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G96 No. 1 CAN junction connector.
(b) Disconnect the No. 7 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 7 CAN Junction Connector)
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*b
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to No. 1 CAN Junction Connector
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*c
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to Combination Meter Assembly
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*d
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to Multiplex Network Door ECU (w/ Power Back Door System)
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*e
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to Position Control ECU Assembly (w/ Memory)
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*f
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to Headlight ECU Sub-assembly LH (w/ Headlight ECU)
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*g
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Front view of DLC3
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-
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-
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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N52-1 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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No. 1 CAN junction connector
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N52-7 (CANL) - G114-4 (CG)
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N52-2 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Combination meter assembly
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N52-8 (CANL) - G114-4 (CG)
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N52-3 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Multiplex network door ECU*1
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N52-9 (CANL) - G114-4 (CG)
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N52-4 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Position control ECU assembly*2
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N52-10 (CANL) - G114-4 (CG)
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N52-5 (CANH) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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Headlight ECU sub-assembly LH*3
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N52-11 (CANL) - G114-4 (CG)
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Result
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Proceed to
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OK
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A
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NG (No. 1 CAN junction connector CAN main wire)
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B
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NG (Wire to ECU or sensor)
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C
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A |
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REPLACE NO. 7 CAN JUNCTION CONNECTOR
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B |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 7 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION CONNECTOR)
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5.
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CHECK FOR SHORT TO GND IN CAN BUS WIRE (ECU, SENSOR)
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(a) Reconnect all wire harness connectors.
(b) Disconnect the connector that includes terminals CANH and CANL from the ECU or sensor to which the bus wire shorted to ground is connected.
Click here
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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G72-15 (CA5H) - G114-4 (CG)
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Cable disconnected from negative (-) auxiliary battery terminal
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200 Ω or higher
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G72-16 (CA5L) - G114-4 (CG)
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HINT:
-
If the resistance changes to 200 Ω or higher when the connector is disconnected from the ECU or sensor, there may be a short in the ECU or sensor.
-
If the resistance does not become normal when the connector is disconnected from the ECU or sensor, check for a short to ground in the wire harness and repair or replace the wire harness or connector if necessary.
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*a
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Component with harness connected
(Central Gateway ECU [Network Gateway ECU])
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*b
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Front view of DLC3
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|
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OK |
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REPLACE ECU OR SENSOR
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NG |
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REPAIR OR REPLACE HARNESS OR CONNECTOR
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