| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001H5TH |
| Model Year Start: 2019 | Model: RAV4 | Prod Date Range: [02/2019 - 08/2020] |
| Title: EXTERIOR PANELS / TRIM: FRONT BUMPER (except Off Road Package): INSTALLATION; 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020] | ||
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
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When the front bumper is damaged or deformed due to an accident or contact with other objects, etc., or the bumper installation area on the body is repaired, it is necessary to perform millimeter wave radar sensor adjustment.
Click here
![2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: ADJUSTMENT](/t3Portal/stylegraphics/info.gif)
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When the front bumper is damaged or deformed due to an accident or contact with other objects, etc., or the bumper installation area on the body is repaired, it is necessary to perform ultrasonic sensor detection angle measurement.
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for HV Model:
Click here
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for Gasoline Model:
Click here
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for HV Model:
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A bolt without a torque specification is shown in the standard bolt chart.
Click here
PROCEDURE
1. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY LH
(a) Install the front bumper extension sub-assembly LH with the 2 nuts and 2 bolts.
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Bolt A |
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Bolt B |
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Nut |
Torque:
for Bolt A :
135 N·m {1377 kgf·cm, 100 ft·lbf}
for Bolt B :
9.5 N·m {97 kgf·cm, 84 in·lbf}
for Nut :
12.5 N·m {127 kgf·cm, 9 ft·lbf}
2. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the RH and LH sides.
3. INSTALL FRONT BUMPER SEAL (for TMMC Made)
HINT:
When installing a new front bumper seal, heat the front bumper lower absorber using a heat light.
Standard:
|
Item |
Temperature |
|---|---|
|
Front Bumper Lower Absorber |
20 to 30°C (68 to 86°F) |
CAUTION:
- Do not touch the heat light and heated parts.
- Touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
|
*a |
Heated Part |
|
*b |
Heat Light |
NOTICE:
Do not heat the front bumper lower absorber excessively.
(a) When reusing the front bumper lower absorber:
(1) Using a heat light, heat the front bumper lower absorber surface.
(2) Remove any remaining double-sided tape from the front bumper lower absorber.
(3) Wipe off any tape adhesive residue with cleaner.
NOTICE:
- Installing the front bumper seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
- Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
- Also, clean a new front bumper lower absorber surface.
(b) Remove the release paper of a new front bumper seal trying not to touch the adhesional surface.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
(c) Align 2 new front bumper seals with the mark-off line and rib on the front bumper lower absorber and install it.
|
*A |
for HV Model |
*B |
for Gasoline Model |
|
*a |
Mark-off Line |
*b |
Rib |
4. INSTALL FRONT BUMPER LOWER ABSORBER (for HV Model)
(a) Attach the claw to install the front bumper lower absorber as shown in the illustration.
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Install in this Direction |
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(b) Install the clip. |
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5. INSTALL FRONT BUMPER LOWER ABSORBER (for Gasoline Model)
(a) Attach the guide and install the front bumper lower absorber as shown in the illustration.
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Install in this Direction |
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(b) Install the 5 bolts. |
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6. INSTALL NO. 1 ENGINE UNDER COVER
(a) Attach the guide to install the No. 1 engine under cover.
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Install in this Direction |
(b) for short front fender front splash shield:
(1) Install the 4 screws and 2 bolts.
Torque:
for Bolt :
7.5 N·m {76 kgf·cm, 66 in·lbf}
|
*A |
for Short Front Fender Front Splash Shield |
- |
- |
|
|
Bolt |
|
Screw |
(c) for Long Front Fender Front Splash Shield:
(1) Install the 2 screws and 2 bolts.
Torque:
for Bolt :
7.5 N·m {76 kgf·cm, 66 in·lbf}
7. INSTALL FRONT BUMPER NO. 2 REINFORCEMENT (for HV Model)
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(a) Install the front bumper No. 2 reinforcement with the 4 nuts. Torque: 18 N·m {184 kgf·cm, 13 ft·lbf} |
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8. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
(a) Install the front bumper reinforcement sub-assembly with the 6 bolts as shown in the illustration.
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Install in this Direction |
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
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(b) Attach the wire harness clamp. |
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9. INSTALL FRONT BUMPER NO. 2 ENERGY ABSORBER
(a) Attach the guide and install the front bumper No. 2 energy absorber.
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Install in this Direction |
10. INSTALL FRONT BUMPER SIDE RETAINER LH
(a) Attach the clip and claw to install the front bumper side retainer LH as shown in the illustration.
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Install in this Direction |
(b) Install the bolt.
11. INSTALL FRONT BUMPER SIDE RETAINER RH
HINT:
Use the same procedure described for the LH side.
12. INSTALL FRONT BUMPER ASSEMBLY
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(a) Install 2 new clips to the front fender moulding sub-assembly LH. NOTICE: If the front bumper assembly has been removed, replace the clip with a new one. HINT: Use the same procedure as for the RH and LH sides. |
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(b) Attach the claw to temporarily install the front bumper assembly.
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Install in this Direction |
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(c) Connect the 2 connectors. |
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(d) Install the front bumper assembly to the front bumper side retainer LH.
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(1) Make sure that the front bumper assembly claw contacts the front bumper side retainer LH as shown in the illustration. |
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(2) Attach the claw to install the front bumper assembly as shown in the illustration.
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|
Install in this Direction |
HINT:
Use the same procedure as for the RH and LH sides.
(3) After installation, if there is a clearance and the front bumper assembly claw can be seen as shown in the illustration, the installation condition is incorrect. Perform the procedure from step 1 again.
|
*a |
Correct |
*b |
Incorrect |
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(e) Install the 2 clips. HINT: Use the same procedure as for the RH and LH sides. |
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(f) Install the 6 screws. |
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(g) Install the 4 bolts. |
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(h) Remove the protective tape.
13. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY LH
(a) Attach the clip and claw to install the front fender moulding sub-assembly LH.
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Install in this Direction |
(b) Remove the protective tape.
(c) Install the 2 clips.
|
|
Screw |
|
|
Clip |
(d) Install the screw.
14. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
15. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH
HINT:
Use the same procedure described for the RH side.
(a) for Short Type:
Click here
(b) for Long Type:
Click here
16. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH
HINT:
Use the same procedure described for the LH side.
17. ADJUST FOG LIGHT ASSEMBLY (w/ Fog Light)
(a) for LED Type:
Click here
(b) for Bulb Type:
Click here
18. ADJUST FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)
(a) for HV Model:
Click here
(b) for Gasoline Model:
Click here
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