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                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001H6WP | 
                      
                     
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                           Model Year Start: 2019 | 
                        
                           Model: RAV4 HV | 
                        
                           Prod Date Range: [02/2019 - 12/2021] | 
                      
                     
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                           Title: A25A-FXS (EMISSION CONTROL): FUEL VAPOR CONTAINMENT VALVE (w/ Canister Pump Module): REMOVAL; 2019 - 2021 MY RAV4 HV [02/2019 - 12/2021] | 
                      
                   
                  REMOVAL
                   
                  PROCEDURE
                   
                  1. REMOVE FRONT FLOOR COVER LH 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                   
                  2. REMOVE FRONT CENTER FLOOR COVER 
                  Click here
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                        
                           
                               
                           
                        
                     
                   
                   
                  3. REMOVE FUEL VAPOR CONTAINMENT VALVE (FUEL TANK SOLENOID MAIN VALVE ASSEMBLY) 
                  
                     
                        
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                               (a) Disconnect the fuel vapor containment valve (fuel tank solenoid main valve assembly) connector. 
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                  (b) Disconnect the fuel tank vent hose sub-assembly from the fuel vapor containment valve (fuel tank solenoid main valve assembly). 
                   
                  
                     
                        
                        
                        
                        
                     
                     
                        
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                               *1 
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                               Fuel Tank Vent Hose Sub-assembly 
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                               *2 
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                               Pipe (Fuel Vapor Containment Valve (Fuel Tank Solenoid Main Valve Assembly)) 
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                               *a 
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                               Retainer 
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                               *b 
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                               Tab 
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                               *c 
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                               Tube Connector 
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                               *d 
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                               O-ring 
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                               Pinch 
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                               Pull 
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                               Pull off 
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                     NOTICE: 
                     
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Remove any dirt or foreign matter on the tube connectors before performing this work.
 
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Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connectors has an O-ring that seals the pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)).
 
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Perform this work by hand. Do not use any tools.
 
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Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.
 
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Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.
 
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If the tube connector and pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)) are stuck, push and pull to release them.
 
                      
                   
                  HINT: 
                  Do not remove the retainer. 
                  (1) Pinch the tabs of the retainer to disengage the lock claws and pull it down. 
                  (2) Pull off the fuel tank vent hose sub-assembly. 
                  (c) Disconnect the fuel tank vent hose from the fuel vapor containment valve (fuel tank solenoid main valve assembly). 
                   
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               *1 
                            | 
                           
                               Fuel Tank Vent Hose 
                            | 
                           
                               *2 
                            | 
                           
                               Pipe (Fuel Vapor Containment Valve (Fuel Tank Solenoid Main Valve Assembly)) 
                            | 
                         
                        
                           | 
                               *a 
                            | 
                           
                               Retainer 
                            | 
                           
                               *b 
                            | 
                           
                               Tab 
                            | 
                         
                        
                           | 
                               *c 
                            | 
                           
                               Tube Connector 
                            | 
                           
                               *d 
                            | 
                           
                               O-ring 
                            | 
                         
                        
                           
                               
                            | 
                           
                               Pinch 
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                               Pull 
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                               Pull off 
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                               - 
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                               - 
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                     NOTICE: 
                     
                        - 
Remove any dirt or foreign matter on the tube connectors before performing this work.
 
                        - 
Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connectors has an O-ring that seals the pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)).
 
                        - 
Perform this work by hand. Do not use any tools.
 
                        - 
Do not forcibly bend, twist or turn the fuel tank vent hose.
 
                        - 
Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose.
 
                        - 
If the tube connector and pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)) are stuck, push and pull to release them.
 
                      
                   
                  HINT: 
                  Do not remove the retainer. 
                  (1) Pinch the tabs of the retainer to disengage the lock claws and pull it down. 
                  (2) Pull off the fuel tank vent hose. 
                  
                     
                        
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                               (d) Remove the 2 bolts and fuel vapor containment valve (fuel tank solenoid main valve assembly) from the vehicle body. 
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