Last Modified: 05-08-2025 6.11:8.1.0 Doc ID: RM100000001H6WQ
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [02/2019 -           ]
Title: A25A-FXS (EMISSION CONTROL): FUEL TANK PRESSURE SENSOR (w/ Canister Pump Module): INSTALLATION; 2019 - 2025 MY RAV4 HV [02/2019 -        ]

INSTALLATION

PROCEDURE

1. INSTALL FUEL TANK PRESSURE SENSOR (VAPOR PRESSURE SENSOR)

(a) Push the fuel tank pressure sensor (vapor pressure sensor) onto the fuel tank assembly, then install the tube joint clip.

NOTICE:

  • Check that there are no scratches or foreign matter around the connecting parts of the fuel tank pressure sensor (vapor pressure sensor) and fuel suction plate sub-assembly before performing this work.
  • Check that the fuel suction plate sub-assembly is securely inserted to the end of the fuel tank pressure sensor (vapor pressure sensor).
  • Check that the tube joint clip is on the collar of the fuel tank pressure sensor (vapor pressure sensor).
  • After installing the tube joint clip, check that the fuel tank pressure sensor (vapor pressure sensor) cannot be pulled out.

*1

Tube Joint Clip

*a

O-ring

*b

Collar

(b) Connect the fuel tank pressure sensor (vapor pressure sensor) connector.

2. INSTALL REAR FLOOR SERVICE HOLE COVER

Click here 2019 - 2025 MY RAV4 HV [02/2019 -        ]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): INSTALLATION+

3. INSTALL CONSOLE REAR END PANEL SUB-ASSEMBLY

Click here 2019 - 2025 MY RAV4 HV [02/2019 -        ]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): INSTALLATION