| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001HH2S |
| Model Year Start: 2019 | Model: RAV4 HV | Prod Date Range: [02/2019 - 08/2020] |
| Title: A25A-FXS (FUEL): FUEL MAIN VALVE (w/ Canister Pump Module): REMOVAL; 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020] | ||
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel main valve assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
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Replaced Part or Performed Procedure |
Necessary Procedure |
Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
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Auxiliary battery terminal is disconnected/reconnected |
Perform steering sensor zero point calibration |
Lane control system |
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Pre-collision system |
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Memorize steering angle neutral point |
Parking assist monitor system |
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Panoramic view monitor system |
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Reset back door close position |
Power back door system |
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Back door lock initialization |
Power door lock control system |
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CAUTION:
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Never perform work on fuel system components near any possible ignition sources.
- Vaporized fuel could ignite, resulting in a serious accident.
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Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
- Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
NOTICE:
Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.
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![2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (FUEL): FUEL SYSTEM: PRECAUTION](/t3Portal/stylegraphics/info.gif)
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
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2. REMOVE DECK BOARD ASSEMBLY
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3. REMOVE REAR NO. 2 FLOOR BOARD
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4. REMOVE BATTERY HOLE COVER
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5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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6. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
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7. REMOVE FUEL MAIN VALVE ASSEMBLY
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(a) Detach the 2 claws and remove the No. 3 fuel suction support from the fuel suction with pump and gauge tube assembly. |
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(b) Remove the fuel main valve assembly from the fuel suction with pump and gauge tube assembly. |
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(c) Remove the O-ring and spacer from the fuel main valve assembly. |
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